The department uses butanol referencing techniques for quantifying odors in
terms of intensity. The method parallels that specified in ASTM E544-75. A
complete description of the method follows.
a. Description
i. Figure 2 depicts the olfactometer.
Adjustable air flow controls are mounted on the rectangular base plate. The
odorant vapor generator, flow splitters, and ports that deliver the prepared
stimuli (butanol) are mounted on an aluminum plate disc that can be rotated
within an almost full revolution. A handle is positioned to turn the sample
ports and is set to limit the rotation of the disc to one turn.
ii. There are two air flow systems within the
olfactometer, each is controlled by a separate valve (V) and monitored by
separate in-line flowmeters (F1,
F2). Both can be supplied from the same air
supply.
iii. Odorant vapor flow
system is supplied with air at a rate of 350 ml/min (left flowmeter). This air
flow is delivered to the odorant vapor generator through a flexible food-grade
(almost odorless) Tygon tubing (T). The odorant vapor generator consists of a
glass vessel (G) and several flow-controlling capillaries. This section is
shown separately schematically in Figure 3.
iv. The odorant vapor/air mixture from the
generator is supplied to the upper cavity of the "odor splitter" (O) through
the upper tubular spout of this splitter. The splitter distributes the
generator-prepared vapor/air mixture to eight stainless steel capillaries. The
other ends of the capillaries connect via Teflon tubing to the corresponding
glass sniffing ports. The capillaries are calibrated so that Port Number 8
(highest odorant concentration) receives mominally 160 ml/min of the vapor/air
mixture, and the next Port, Number 7, receives nominally 80 ml/min of the same
mixture. Other ports receive odorant volumes as per Table l.
v. The make-up air flow system, which is
controlled by the valve-Flowmeter assembly (F
2), is fed
at 950 ml/min. It is distributed by the lower level of the splitter (O). The
make-up air is delivered to this level via Tygon tubing attached to the spout
of the splitter under the olfactometer disc. There is no connection between the
lower level and upper level of the splitter. The lower splitter provides
additional air to Ports Number 7 through Number 1 so that the total flow to
each port is nominally 160 ml/min. Mixing occurs in the port. Rapid flow rate
changes occur on emergence from the Teflon tubing and from the lower smaller
cross section of the glass port into the wider vertical glass tube portion.
This action assures sufficient turbulence for adequate mixing.
(a). Flow rates are measured, if necessary,
by attaching a Buck Calibrator flowmeter to ends of the Teflon tubings
temporarily pulled out of the ports. Nominal flow rates should be:
|
Table 1
|
|
|
Odorant Vapor-Carrying Tubing End
|
Make-Up Air
|
|
Port Number
|
Tubing End (ml/min)
|
Tubing End (ml/min)
|
|
8
|
160
|
|
|
7
|
80
|
80
|
|
6
|
40
|
120
|
|
5
|
20
|
140
|
|
4
|
10
|
150
|
|
3
|
5
|
155
|
|
2
|
2.5
|
157.5
|
|
1
|
1.25
|
158.5
|
(b).
The actual flow rates may differ, usually not more than within a few percent,
and are measured and included in calculations in more exact
experiments.
vi. Vapor
generator section, Figure 3, contains a saturator, (Vessel G) which consists of
a horizontal 16 mm o.d. by 170 mm long Pyrex tube with closed ends and three
side tubes, each 4 mm o.d. and 25 mm long. The middle tube is used to introduce
the odorant (butanol) and is then closed with a glass rod plug, P, connected to
the side tube by a short length of black neoprene tubing.
vii. Important Safety Note. When slipping the
neoprene tubing onto the glass side tubes, hold the side tube with fingers
using short neoprene tubing collar with which the tube is equipped. Twist the
attachable neoprene tubing to and fro, to facilitate the connection. If the
glass vessel is held instead, the small glass side tubes may break off. Use the
same precautions when removing the attachable tubing. Same applies to the other
glass tubing/neoprene slip-on connections. Collars are not shown in Figure
3.
viii. The two other glass side
tubes on the vessel are connected to the flow control capillaries. Capillary C
is the principal vapor flow control capillary, while Capillary E is simply an
exit capillary, with much less flow resistance than C. Capillary B is for air
bypass; it is always of the same size and length, while Capillary C may be
changed to provide 5x, 25x, 50x, and 100x flow split ratio. The department will
use the nominal 5x flow split ratio in establishing its butanol scale. The
ratio of flow rates through bypass B and through the saturator vessel vapor
space depend on the flow resistances of B and C. Capillary C is upstream of the
vapor space to maintain air pressure in the saturator vessel close to
atmospheric.
ix. The desirable
volume of odorant in the saturator vessel is 8-10 ml, which fills the lower
half of the vessel and provides the widest surface. At up to 60 ml/min air
flow, the air leaving the saturator is practically saturated with the odorant
vapor, as has been established by mass-transfer calculations and direct
measurements of l-butanol concentrations by hydrogen flame ionization detector;
at 60 ml/min, 98 percent plus saturation is reached. The degree of saturation
is not a function of the vapor pressure (which varies with odorants by several
orders of magnitude), but of the diffusion constant for the odorant in air, and
this constant varies from odorant to odorant within a fraction of one order of
magnitude. The method of air passage over the surface circumvents the need for
mist filters needed when the saturation is by bubbling the air through the
odorant. At lower flow rates, a few drops of the odorant may provide enough
evaporation surface.
x.
Vaporization rates are too low to produce significant cooling except for the
most volatile odorants. Hence, for simplicity, no thermostating is provided,
but the temperature at the saturator vessel is measured for use in vapor
pressure calculations. The temperature in the area of the apparatus will be
maintained at 25°C.
xi. The vapor
dilution immediately after the saturation in the vessel produces a margin of
safety in preventing condensation in the 8-way splitter, in case of a
temperature change or sudden pressure drop.
xii. Connections to the stainless steel
capillaries are via slip connectors, as shown in Figure 3. A short (5 MM)
length of food-grade Tygon tubing fits tightly around the Capillary. A piece of
black neoprene tubing overlaps this tubing and the larger connecting tube
(brass tee, or glass side tube, or multi-way air or odorant-side splitter) so
that the small Tygon tubing fits tightly against the larger tube. This system
permits only a limited contact between the odorant vapor and Tygon and
neoprene. These materials can be reached by vapors only by a non-connective
diffusion through stagnant annular space between the o.d. of the capillary and
the larger connecting tube; thus, depletion of vapor by sorption into Tygon or
neoprene is negligibly small. In reverse, when the odorant vapor is
discontinued, contamination of air flow by desorption of the odorant from Tygon
or neoprene is slow and usually does not generate a prolonged contamination
problem of any significance. Still, it is desirable to flush the odorant vapor
flow system during the shutdown.
xiii. Connections between B and E Capillaries
are via brass tees and slip on connectors. To check the generator system
splitter ratio, brass tee (T) is pulled off B and E, and the flow rates out of
B and E are measured using the same total odorant vapor flow rate as normal
(the splitter ratio may be slightly affected on the absolute flow
rates).
xiv. Important-only soap
film flowmeters are suitable for measuring the flow rates in ports and at B and
E. Other flowmeters produce some flow resistance which, in the low-pressure
flow system of the olfactometer, will influence the flow rates and yield wrong
values. Figure 3, bottom, illustrates connections to the soap film flowmeter
for two situations:
(a). connecting to Teflon
tubing ends pulled backward out of the ports for measuring flow rates to the
ports; and
(b). connecting to ends
of B or E when the brass Tee (Figure 3) is pulled off for measuring the flow
rates from B and E, to check split ratio in the vapor generator
section.
xv. Very
Important-to Prevent Undesirable Contamination of the System
(a). With the odorant in the vapor-generating
vessel, the flow of air to the odorant part of the system must be immediately
set in operation. If this is not done, odorant vapors from the vessel may drift
into the splitter bypass, condense there, and result in a much higher odorant
concentration than in the regular operation. It is best to place the odorant
into the vessel through the center spout (cf. Figure 3) with the bypass system
(two brass tees with Capillaries B, C, and E attached) removed from the vessel,
then plug the center spout of the vessel, begin air flow and then connect the
bypass system to the vessel.
(b).
The same applies to shutting-down of the olfactometer. First, the by-pass
system is removed from the vessel, and the end spouts of the odorant vessel are
plugged with pieces of neoprene tubing and glass rod plugs. With air flow still
continuing, the Capillary C is connected to Capillary E by a short piece of
Teflon tubing. This permits flushing the odorant vapors from the odorant side
of the system. Flushing is continued until the highest-concentration port does
not exhibit odor.