(1) Equipment requirements for rebreathers.
(a) The employer must ensure that each
employee operates the rebreather (i.e., semiclosed-circuit and closed-circuit
self-contained underwater breathing apparatuses (hereafter, "SCUBAs"))
according to the rebreather manufacturer's instructions.
(b) The employer must ensure that each
rebreather has a counterlung that supplies a sufficient volume of breathing gas
to their divers to sustain the divers' respiration rates, and contains a baffle
system and/or other moisture separating system that keeps moisture from
entering the scrubber.
(c) The
employer must place a moisture trap in the breathing loop of the rebreather,
and ensure that:
(i) The rebreather
manufacturer approves both the moisture trap and its location in the breathing
loop; and
(ii) Each employee uses
the moisture trap according to the rebreather manufacturer's
instructions.
(d) The
employer must ensure that each rebreather has a continuously functioning
moisture sensor, and that:
(i) The moisture
sensor connects to a visual (e.g., digital, graphic, analog) or auditory (e.g.,
voice, pure tone) alarm that is readily detectable by the diver under the
diving conditions in which the diver operates, and warns the diver of moisture
in the breathing loop in sufficient time to terminate the dive and return
safely to the surface; and
(ii)
Each diver uses the moisture sensor according to the rebreather manufacturer's
instructions.
(e) The
employer must ensure that each rebreather contains a continuously functioning
CO
2 sensor in the breathing loop, and that:
(i) The rebreather manufacturer approves the
location of the CO2 sensor in the breathing
loop;
(ii) The
CO2 sensor is integrated with an alarm that operates in
a visual (e.g., digital, graphic, analog) or auditory (e.g., voice, pure tone)
mode that is readily detectable by each diver under the diving conditions in
which the diver operates; and
(iii)
The CO2 alarm remains continuously activated when the
inhaled CO2 level reaches and exceeds 0.005 atmospheres
absolute (ATA).
(f)
Before each day's diving operations, and more often when necessary, the
employer must calibrate the CO
2 sensor according to the
sensor manufacturer's instructions, and ensure that:
(i) The equipment and procedures used to
perform this calibration are accurate to within 10% of a
CO2 concentration of 0.005 ATA or less;
(ii) The equipment and procedures maintain
this accuracy as required by the sensor manufacturer's instructions;
and
(iii) The calibration of the
CO2 sensor is accurate to within 10% of a
CO2 concentration of 0.005 ATA or less.
(g) The employer must replace the
CO2 sensor when it fails to meet the accuracy
requirements specified in (f)(iii) of this subsection, and ensure that the
replacement CO2 sensor meets the accuracy requirements
specified in (f)(iii) of this subsection before placing the rebreather in
operation.
(h) As an alternative to
using a continuously functioning CO2 sensor, the
employer may use a schedule for replacing CO2-sorbent
material provided by the rebreather manufacturer. The employer may use such a
schedule only when the rebreather manufacturer has developed it according to
the canister-testing protocol specified below in Condition 11, and must use the
canister within the temperature range for which the manufacturer conducted its
scrubber canister tests following that protocol. Variations above or below the
range are acceptable only after the manufacturer adds that lower or higher
temperature to the protocol.
(i)
When using CO
2-sorbent replacement schedules, the
employer must ensure that each rebreather uses a manufactured (i.e.,
commercially prepacked), disposable scrubber cartridge containing a
CO
2-sorbent material that:
(i) Is approved by the rebreather
manufacturer;
(ii) Removes
CO2 from the diver's exhaled gas; and
(iii) Maintains the
CO2 level in the breathable gas (i.e., the gas that a
diver inhales directly from the regulator) below a partial pressure of 0.01
ATA.
(j) As an
alternative to manufactured, disposable scrubber cartridges, the employer may
fill CO
2 scrubber cartridges manually with
CO
2-sorbent material when:
(i) The rebreather manufacturer permits
manual filling of scrubber cartridges;
(ii) The employer fills the scrubber
cartridges according to the rebreather manufacturer's instructions;
(iii) The employer replaces the
CO2-sorbent material using a replacement schedule
developed under (h) of this subsection; and
(iv) The employer demonstrates that manual
filling meets the requirements specified in (i) of this subsection.
(k) The employer must ensure that
each rebreather has an information module that provides:
(i) A visual (e.g., digital, graphic, analog)
or auditory (e.g., voice, pure tone) display that effectively warns the diver
of solenoid failure (when the rebreather uses solenoids) and other electrical
weaknesses or failures (e.g., low battery voltage);
(ii) For a semiclosed-circuit rebreather, a
visual display for the partial pressure of CO2, or
deviations above and below a preset CO2 partial pressure
of 0.005 ATA; and
(iii) For a
closed-circuit rebreather, a visual display for: Partial pressures of
O2 and CO2, or deviations above
and below a preset CO2 partial pressure of 0.005 ATA and
a preset O2 partial pressure of 1.40 ATA or lower; gas
temperature in the breathing loop; and water temperature.
(l) Before each day's diving operations, and
more often when necessary, the employer must ensure that the electrical power
supply and electrical and electronic circuits in each rebreather are operating
as required by the rebreather manufacturer's instructions.
(2) Special requirements for closed-circuit
rebreathers.
(a) The employer must ensure that
each closed-circuit rebreather uses supply-pressure sensors for the
O2 and diluent (i.e., air or nitrogen) gases and
continuously functioning sensors for detecting temperature in the inhalation
side of the gas-loop and the ambient water.
(b) The employer must ensure that:
(i) At least two O2
sensors are located in the inhalation side of the breathing loop; and
(ii) The O2 sensors
are: Functioning continuously; temperature compensated; and approved by the
rebreather manufacturer.
(c) Before each day's diving operations, and
more often when necessary, the employer must calibrate
O
2 sensors as required by the sensor manufacturer's
instructions. In doing so, the employer must:
(i) Ensure that the equipment and procedures
used to perform the calibration are accurate to within 1% of the
O2 fraction by volume;
(ii) Maintain this accuracy as required by
the manufacturer of the calibration equipment;
(iii) Ensure that the sensors are accurate to
within 1% of the O2 fraction by volume;
(iv) Replace O2
sensors when they fail to meet the accuracy requirements specified in (c)(iii)
of this subsection; and
(v) Ensure
that the replacement O2 sensors meet the accuracy
requirements specified in (c)(iii) of this subsection before placing a
rebreather in operation.
(d) The employer must ensure that each
closed-circuit rebreather has:
(i) A
gas-controller package with electrically operated solenoid
O2-supply valves;
(ii) A pressure-activated regulator with a
second-stage diluent-gas addition valve;
(iii) A manually operated gas-supply bypass
valve to add O2 or diluent gas to the breathing loop;
and
(iv) Separate
O2 and diluent-gas cylinders to supply the breathing-gas
mixture.
(3)
O
2 concentration in the breathing gas.
The employer must ensure that the fraction of
O2 in the nitrox breathing-gas mixture:
(a) Is greater than the fraction of
O2 in compressed air (i.e., exceeds 22% by
volume);
(b) For open-circuit
SCUBA, never exceeds a maximum fraction of breathable O2
of 40% by volume or a maximum O2 partial pressure of
1.40 ATA, whichever exposes divers to less O2;
and
(c) For a rebreather, never
exceeds a maximum O2 partial pressure of 1.40
ATA.
(6) Mixing and
analyzing the breathing gas.
(a) The employer
must ensure that:
(i) Properly trained
personnel mix nitrox-breathing gases, and that nitrogen is the only inert gas
used in the breathing-gas mixture; and
(ii) When mixing nitrox-breathing gases, they
mix the appropriate breathing gas before delivering the mixture to the
breathing-gas cylinders, using the continuous-flow or partial-pressure mixing
techniques specified in the 2001 NOAA Diving Manual, or using a filter-membrane
system.
(b) Before the
start of each day's diving operations, the employer must determine the
O
2 fraction of the breathing-gas mixture using an
O
2 analyzer. In doing so, the employer must:
(i) Ensure that the O2
analyzer is accurate to within 1% of the O2 fraction by
volume.
(ii) Maintain this accuracy
as required by the manufacturer of the analyzer.
(c) When the breathing gas is a commercially
supplied nitrox breathing-gas mixture, the employer must ensure that the
O
2 meets the medical USP specifications (Type I, Quality
Verification Level A) or aviator's breathing-oxygen specifications (Type I,
Quality Verification Level E) of CGA G-4.3-2000 (Commodity Specification for
Oxygen). In addition, the commercial supplier must:
(i) Determine the O2
fraction in the breathing-gas mixture using an analytic method that is accurate
to within 1% of the O2 fraction by volume;
(ii) Make this determination when the mixture
is in the charged tank and after disconnecting the charged tank from the
charging apparatus;
(iii) Include
documentation of the O2-analysis procedures and the
O2 fraction when delivering the charged tanks to the
employer.
(d) Before
producing nitrox breathing-gas mixtures using a compressor in which the gas
pressure in any system component exceeds 125 pounds per square inch (psi), the:
(i) Compressor manufacturer must provide the
employer with documentation that the compressor is suitable for mixing
high-pressure air with the highest O2 fraction used in
the nitrox breathing-gas mixture when operated according to the manufacturer's
operating and maintenance specifications;
(ii) Employer must comply with (e) of this
subsection, unless the compressor is rated for O2
service and is oil-less or oil-free; and
(iii) Employer must ensure that the
compressor meets the requirements specified in paragraphs (i)(1) and (i)(2) of
§ 1910.430 whenever the highest O2 fraction used in
the mixing process exceeds 40%.
(e) Before producing nitrox breathing-gas
mixtures using an oil-lubricated compressor to mix high-pressure air with
O
2, and regardless of the gas pressure in any system
component, the:
(i) Employer must use only
uncontaminated air (i.e., air containing no hydrocarbon particulates) for the
nitrox breathing-gas mixture;
(ii)
Compressor manufacturer must provide the employer with documentation that the
compressor is suitable for mixing the high-pressure air with the highest
O2 fraction used in the nitrox breathing-gas mixture
when operated according to the manufacturer's operating and maintenance
specifications;
(iii) Employer must
filter the high-pressure air to produce O2-compatible
air;
(iv) The filter-system
manufacturer must provide the employer with documentation that the filter
system used for this purpose is suitable for producing
O2-compatible air when operated according to the
manufacturer's operating and maintenance specifications; and
(v) Employer must continuously monitor the
air downstream from the filter for hydrocarbon contamination.
(f) The employer must ensure that
diving equipment using nitrox breathing-gas mixtures or pure
O2 under high pressure (i.e., exceeding 125 psi)
conforms to the O2-service requirements specified in
paragraphs (i)(1) and (i)(2) of § 1910.430.
(7) Emergency egress.
(a) Regardless of the type of diving
equipment used by a diver (i.e., open-circuit SCUBA or rebreathers), the
employer must ensure that the equipment contains (or incorporates) an
open-circuit emergency-egress system (a "bail-out" system) in which the second
stage of the regulator connects to a separate supply of emergency breathing
gas, and the emergency breathing gas consists of air or the same nitrox
breathing-gas mixture used during the dive.
(b) As an alternative to the "bail-out"
system specified in (a) of this subsection, the employer may use:
(i) For open-circuit SCUBA, an
emergency-egress system as specified in § 1910.424(c)(4); or
(ii) For a semiclosed-circuit and
closed-circuit rebreather, a system configured so that the second stage of the
regulator connects to a reserve supply of emergency breathing gas.
(c) The employer must obtain from
the rebreather manufacturer sufficient information to ensure that the bail-out
system performs reliably and has sufficient capacity to enable the diver to
terminate the dive and return safely to the surface.
(8) Treating diving-related medical
emergencies.
(a) Before each day's diving
operations, the employer must:
(i) Verify
that a hospital, qualified health care professionals, and the nearest Coast
Guard Coordination Center (or an equivalent rescue service operated by a state,
county, or municipal agency) are available to treat diving-related medical
emergencies;
(ii) Ensure that each
dive site has a means to alert these treatment resources in a timely manner
when a diving-related medical emergency occurs; and
(iii) Ensure that transportation to a
suitable decompression chamber is readily available when no decompression
chamber is at the dive site, and that this transportation can deliver the
injured diver to the decompression chamber within four hours travel time from
the dive site.
(b) The
employer must ensure that portable O
2 equipment is
available at the dive site to treat injured divers. In doing so, the employer
must ensure that:
(i) The equipment delivers
medical-grade O2 that meets the requirements for medical
USP oxygen (Type I, Quality Verification Level A) of CGA G-4.3-2000 (Commodity
Specification for Oxygen);
(ii) The
equipment delivers this O2 to a transparent mask that
covers the injured diver's nose and mouth; and
(iii) Sufficient O2 is
available for administration to the injured diver from the time the employer
recognizes the symptoms of a diving-related medical emergency until the injured
diver reaches a decompression chamber for treatment.
(c) Before each day's diving operations, the
employer must:
(i) Ensure that at least two
attendants, either employees or nonemployees, qualified in first-aid and
administering O2 treatment, are available at the dive
site to treat diving-related medical emergencies; and
(ii) Verify their qualifications for this
task.
(9)
Diving logs and no-decompression table.
(a)
Before starting each day's diving operations, the employer must:
(i) Designate an employee or a nonemployee to
make entries in a diving log; and
(ii) Verify that this designee understands
the diving and medical terminology, and proper procedures, for making correct
entries in the diving log.
(b) The employer must:
(i) Ensure that the diving log conforms to
the requirements specified by paragraph (d) (Record of dive) of §
1910.423; and
(ii) Maintain a
record of the dive according to § 1910.440 (Recordkeeping
requirements).
(c) The
employer must ensure that a hard copy of the no-decompression tables used for
the dives (as specified in subsection (6)(a) of this section) is readily
available at the dive site, whether or not the divers use dive-decompression
computers.
(11) Testing protocol for determining the
CO
2 limits of rebreather canisters.
(a) The employer must ensure that the
rebreather manufacturer has used the following procedures for determining that
the CO
2-sorbent material meets the specifications of the
sorbent material's manufacturer:
(i) The North
Atlantic Treating Organization CO2 absorbent-activity
test;
(ii) The RoTap shaker and
nested-sieves test;
(iii) The Navy
Experimental Diving Unit (NEDU)-derived Schlegel test; and
(iv) The NEDU MeshFit software.
(b) The employer must ensure that
the rebreather manufacturer has applied the following canister-testing
materials, methods, procedures, and statistical analyses:
(i) Use of a nitrox breathing-gas mixture
that has an O2 fraction maintained at 0.28 (equivalent
to 1.4 ATA of O2 at 130 fsw, the maximum
O2 concentration permitted at this depth);
(ii) While operating the rebreather at a
maximum depth of 130 fsw, use of a breathing machine to continuously ventilate
the rebreather with breathing gas that is at 100% humidity and warmed to a
temperature of 98.6 degrees F (37 degrees C) in the heating-humidification
chamber;
(iii) Measurement of the
O2 concentration of the inhalation breathing gas
delivered to the mouthpiece;
(iv)
Testing of the canisters using the three ventilation rates listed in Table I
below (with the required breathing-machine tidal volumes and frequencies, and
CO
2-injection rates, provided for each ventilation
rate):
Table I -- Canister Testing Parameters
|
Ventilation rates
(Lpm, ATPS(1))
|
Breathing machine tidal volumes (L)
|
Breathing machine frequencies (breaths per
min.)
|
CO2 injection rates (Lpm, STPD
(2))
|
|
22.5
|
1.5
|
15
|
0.90
|
|
40.0
|
2.0
|
20
|
1.35
|
|
62.5
|
2.5
|
25
|
2.25
|
|
(1)
|
ATPS means ambient temperature and pressure,
saturated with water.
|
|
(2)
|
STPD means standard temperature and pressure, dry;
the standard temperature is 32 degrees F (0 degrees C).
|
(v)
When using a work rate (i.e., breathing-machine tidal volume and frequency)
other than the work rates listed in the table above, addition of the
appropriate combinations of ventilation rates and
CO2-injection rates;
(vi) Performance of the
CO2 injection at a constant (steady) and continuous rate
during each testing trial;
(vii)
Determination of canister duration using a minimum of four water temperatures,
including 40, 50, 70, and 90 degrees F (4.4, 10.0, 21.1, and 32.2 degrees C,
respectively);
(viii) Monitoring of
the breathing-gas temperature at the rebreather mouthpiece (at the "chrome T"
connector), and ensuring that this temperature conforms to the temperature of a
diver's exhaled breath at the water temperature and ventilation rate used
during the testing trial;(1)
(ix) Implementation of at least eight testing
trials for each combination of temperature and
ventilation-CO2-injection rates (for example, eight
testing trials at 40 degrees F using a ventilation rate of 22.5 Lpm at a
CO2-injection rate of 0.90 Lpm);
(x) Allowing the water temperature to vary no
more than 2.0 degrees F (1.0 degree C) between each of the
eight testing trials, and no more than 1.0 degree F (0.5 degree C) within each
testing trial;
(xi) Use of the
average temperature for each set of eight testing trials in the statistical
analysis of the testing-trial results, with the testing-trial results being the
time taken for the inhaled breathing gas to reach 0.005 ATA of
CO2 (i.e., the canister-duration results);
(xii) Analysis of the canister-duration
results using the repeated-measures statistics described in NEDU Report
2-99;
(xiii) Specification of the
replacement schedule for the CO2-sorbent materials in
terms of the lower prediction line (or limit) of the 95% confidence interval;
and
(xiv) Derivation of replacement
schedules only by interpolating among, but not by extrapolating beyond, the
depth, water temperatures, and exercise levels used during canister
testing.