(1) This section
covers painting operations connected with maintenance of structures, equipment
and gear at the marine terminal and of transient equipment serviced at the
terminal. It does not apply to overall painting of terminal structures under
construction, major repair or rebuilding of terminal structures, or portable
spraying apparatus not used regularly in the same location.
(2) For the purpose of this section, approved
means that the equipment has been approved for the specified use by a
nationally recognized testing laboratory.
(3) You must meet the following spray
painting requirements for indoor and outdoor spraying areas and booths:
(a) Shut-off valves, containers or piping
with attached hoses or flexible connections must have shut-off valves closed at
the connection when not in use.
(b)
Pumps used to transfer paint supplies must have automatic pressure-relieving
devices.
(c) Hoses and couplings
must be inspected before use. Hoses showing deterioration, leakage or weakness
in the carcass or at the couplings must be removed from service.
(d) No open flame or spark-producing
equipment must be within twenty feet (6.1 m) of a spraying area unless it is
separated from the spraying area by a fire-retar-dant partition.
(i) Hot surfaces must not be located in
spraying areas.
(ii) Whenever
combustible residues may accumulate on electrical installations, wiring must be
in rigid conduit or in boxes containing no taps, splices or
connections.
(iii) Portable
electric lights must not be used during spraying operations. Lights used during
cleaning or repairing operations must be approved for the location in which
they are used.
(e) When
flammable or combustible liquids are being transferred between containers, both
containers must be bonded and grounded.
(f) Spraying must be performed only in
designated spray booths or spraying areas.
(i) Spraying areas must be kept as free from
combustible residue accumulations as practical.
(ii) Residue scrapings, debris, rags, and
waste must be removed from the spraying area as they accumulate.
(g) Spraying with organic
peroxides and other dual-component coatings must only be conducted in
sprinkler-equipped spray booths.
(h) Only the quantity of flammable or
combustible liquids required for the operation must be allowed in the spraying
area, and in no case must the amount exceed a one-day supply.
(i) Smoking must be prohibited and "No
Smoking" signs must be posted in spraying and paint storage areas.
(4) You must meet these additional
requirements for spraying areas and spray booths:
(a) Distribution or baffle plates must be of
non-combustible material and must be removable or accessible for cleaning. They
must not be located in exhaust ducts.
(b) Any discarded filter must be removed from
the work area or placed in water.
(c) Filters must not be used when the
material being sprayed is highly susceptible to spontaneous heating and
ignition.
(d) Filters must be
noncombustible or of an approved type. The same filter must not be used when
spraying with different coating materials if the combination of materials may
spontaneously ignite.
(e) Spraying
areas must be mechanically ventilated for removal of flammable and combustible
vapor and mist.
(f) Mechanical
ventilation must be in operation during spraying operations and long enough
thereafter to exhaust hazardous vapor concentrations.
(g) Rotating fan elements must be nonsparking
or the casing must consist of or be lined with non-sparking material.
(h) Piping systems conveying flammable or
combustible liquids to the spraying booth or area must be made of metal and be
both electrically bonded and grounded.
(i) Air exhausted from spray operations must
not contaminate makeup air or other ventilation intakes. Exhausted air must not
be recirculated unless it is first cleaned of any hazardous
contaminants.
(j) Original closed
containers, approved portable tanks, approved safety cans or a piping system
must be used to bring flammable or combustible liquids into spraying
areas.
(k) If flammable or
combustible liquids are supplied to spray nozzles by positive displacement
pumps, the pump discharge line must have a relief valve discharging either to a
pump section or detached location, or the line must be equipped with a device
to stop the prime mover when discharge pressure exceeds the system's safe
operating pressure.
(l) Wiring,
motors and equipment in a spray booth must be of approved explosion-proof type
for Class I, Group D locations and conform with the requirements of chapter
296-24 WAC Part L for Class I, Division 1, Hazardous Locations. Wiring, motors
and equipment within twenty feet (6.1 m) of any interior spraying area and not
separated by vapor-tight partitions must not produce sparks during operation
and must conform to the requirements of chapter
296-24 WAC Part L for Class I,
Division 2, Hazardous Locations.
(m) Outside electrical lights within ten feet
(3.05 m) of spraying areas and not separated from the areas by partitions must
be enclosed and protected from damage.
(5) You must meet these additional
requirements for spray booths:
(a) Spray
booths must be substantially constructed of noncombustible material and have
smooth interior surfaces. Spray booth floors must be covered with
noncombustible material. As an aid to cleaning, paper may be used to cover the
floor during painting operations if it is removed after the painting is
completed.
(b) Spray booths must be
separated from other operations by at least 3 feet (0.91 m) or by
fire-retardant partitions or walls.
(c) A space of at least 3 feet (0.91 m) on
all sides of the spray booth must be maintained free of storage or combustible
materials.
(d)Metal parts of spray
booths, exhaust ducts, pipings, airless high-pressure spray guns and conductive
objects being sprayed must be grounded.
(e) Electric motors driving exhaust fans must
not be located inside booths or ducts.
(f) Belts must not enter ducts or booths
unless the belts are completely enclosed.
(g) Exhaust ducts must be made of steel, must
have sufficient access doors to permit cleaning, and must have a minimum
clearance of 18 inches (0.46 m) from combustible materials. Any installed
dampers must be fully opened when the ventilating system is
operating.
(h) Spray booths must
not be alternately used to spray different types of coating materials if the
combination of the materials may spontaneously ignite unless deposits of the
first material are removed from the booth and from exhaust ducts before
spraying of the second material begins.