(1) All persons who manufacture or relabel
cosmetics in Florida must follow the minimum requirements for manufacturing
contained in this section to help assure product safety and quality. If a
person does not engage in all phases of cosmetic manufacturing, that person
need only comply with paragraphs applicable to those operations in which the
person is engaged.
(a) As used in this
section, "good manufacturing practice" means that part of quality assurance
aimed at ensuring that products are consistently manufactured to a quality
appropriate to their intended use. It is thus concerned with both manufacturing
and quality control procedures.
(b)
As used in this paragraph, "internal audit" means a systematic and independent
examination made by competent personnel inside the company, the aim of which is
to determine whether activities covered by these rules and related results
comply with planned arrangements and whether these arrangements are implemented
effectively and are suitable for achieving objectives.
(c) As used in this paragraph, "standard
operating procedure" means instructions on how to perform tasks and
descriptions of the approved or required procedures for accomplishing specific
quality assurance objectives.
(2) Buildings and facilities requirements.
Buildings and facilities used for manufacture, processing,
packaging, or relabeling of cosmetics must:
(a) Be constructed and maintained in a clean
and orderly manner to prevent selection errors (i.e., mix-ups) or cross
contamination between consumables, raw materials, intermediate formulations
(i.e., in-process materials), and finished products (this applies to
containers, closures, labels and labeling materials as well);
(b) Be free of filth and infestation by
rodents, birds, insects, and other vermin;
(c) Have a designated quarantine area for the
storage of products that are suspected of being contaminated, adulterated, or
otherwise potentially injurious to users;
(d) Have floors, walls, and ceilings
constructed of smooth, easily cleanable surfaces;
(e) Have adequate lighting and ventilation,
and, if necessary for control purposes, screening, filtering, dust, humidity,
temperature, and bacteriological controls;
(f) Have washing, cleaning, plumbing, toilet,
and locker facilities to allow for:
1.
Sanitary operation;
2. Cleaning of
facilities, equipment and utensils; and,
3. Personal cleanliness; and,
(g) Have fixtures,
ducts, pipes, and drainages installed to prevent condensate or drip
contamination.
(3)
Equipment requirements.
Equipment, machinery and utensils used in manufacturing,
processing, packaging, or relabeling of cosmetics must be specifically designed
and constructed for the intended purpose to prevent corrosion, accumulation of
static material, and adulteration with lubricants, coolants, dirt, and
sanitizing agents. The equipment must be:
(a) Maintained in a clean and orderly
condition, sanitized at appropriate times, and stored in a manner that protects
against splash, dust, and other contaminants;
(b) Constructed to facilitate adjustment,
cleaning, and maintenance;
(c)
Constructed to ensure accurate measuring, mixing, and weighing
operations;
(d) Calibrated
regularly or checked according to a standard operating procedure with results
documented; and,
(e) Removed from
use if it is defective, does not meet recommended tolerances, or cannot be
repaired and calibrated immediately.
(4) Personnel requirements.
(a) Personnel supervising or performing
cosmetics manufacturing must have the education, training, experience, or
combination thereof, to perform their assigned functions.
(b) Personnel coming in direct contact with
cosmetic raw materials, in-process materials, finished products, or contact
surfaces must wear clean clothing appropriate for the duties they perform and
necessary protective apparel (for example, uniforms, gloves, safety glasses,
and hair restraints).
(c) Personnel
must maintain adequate personal cleanliness, and be free from abnormal sources
of microbiological contamination (for example, sores and infected
wounds).
(d) Eating food, drinking
beverages, or using tobacco must be restricted to designated areas away from
storage and processing areas.
(e)
All personnel and visitors must be supervised while in the manufacturing
facility.
(f) Only authorized
personnel shall be allowed access into production, storage, and product control
areas.
(5) Raw materials
requirements.
Raw materials must be identified, stored, examined, tested,
inventoried, handled, and controlled. In particular, raw materials must
be:
(a) Stored and handled to prevent
mistakes (i.e., mix-ups or selection errors), contamination with microorganisms
or other chemicals, and degradation from exposure to excessive environmental
conditions (e.g., heat, cold, sunlight, moisture, etc.);
(b) Held in closed containers and stored off
the floor;
(c) Maintained in
containers that are labeled with the identity, lot number, and control status
(release or quarantine);
(d)
Sampled and tested for conformance with specifications and to ensure the
absence of filth, microorganisms, and other adulterants prior to processing or
usage; and,
(e) Specifically
identified and controlled to prevent the use of materials that would be
injurious to users if such material were incorporated into a cosmetic product
and such product were used under the conditions of use prescribed in the
labeling or advertisement of the product or under such conditions as are
customary or usual.
(6)
Water requirements.
(a) There must be
established procedures for ensuring that the water used as a cosmetic
ingredient is being tested or monitored regularly.
(b) The entire system for supplying water
used as a cosmetic ingredient must be set up to avoid stagnation and risks of
contamination (this system shall be routinely cleaned and sanitized according
to a standard operation procedure that ensures no biofilm
build-up).
(7) Product
requirements.
Cosmetic manufacturers shall develop and maintain written
manufacturing and control standard operating procedures addressing
formulations, processing instructions, in-process control methods, packaging
instructions, and instructions for operating equipment; the procedures must
include provisions to ensure that:
(a)
The selection, weighing, and measuring of raw materials and the determination
of finished yield are verified;
(b)
Major equipment, transfer lines, containers and tanks used for processing,
holding, or filling are identified to indicate contents, batch identification
or designation, stage of processing and control status;
(c) There are measures to prevent
contamination with microorganisms, chemicals, filth, or other extraneous
material;
(d) There are in-process
controls to ensure product uniformity, integrity (for example, in-process batch
weights), accurate fill of mixing containers, and adequacy of mixing;
(e) The tamper-resistant packaging and
labeling for liquid oral hygiene products and vaginal products meet the
requirements of 21 CFR
700.25;
(f) The storage and handling of packaging
materials that are intended to come into direct contact with the product
prevent selection errors and microbiological or chemical contamination;
and,
(g) Finished product packages
bear permanent, unique lot or control numbers and there is a coding system that
corresponds to these numbers.
(8) Laboratory controls.
Cosmetic manufacturers shall develop and maintain laboratory
controls addressing sample collection techniques, product development
specifications, test methods, laboratory equipment, and technician
qualifications; the laboratory controls shall include provisions to ensure
that:
(a) Raw materials (including
water), in-process and finished product samples are tested or examined for
identity and compliance with applicable specifications (for example, physical
and chemical properties), microbial contamination, and hazards or other
chemical contamination; and,
(b)
Returned cosmetics are examined for deterioration, contamination, and
compliance with the manufacturer's product development
specifications.
(9)
Internal audit requirements.
Cosmetic manufacturers must have internal audit procedures
that ensure:
(a) Internal audits are
conducted randomly and on demand for a specific reason;
(b) Internal audits are conducted by
individuals who do not have direct responsibility for the matters being
audited;
(c) All observations made
during the internal audit are evaluated and shared with management, production,
quality control, and lab personnel who are responsible for developing and
implementing corrective measures; and,
(d) Internal audit follow-up confirms the
completion or implementation of corrective actions.
(10) Complaints, adverse events and recall
requirements.
Cosmetic manufacturers must have standard operating
procedures sufficient to:
(a)
Facilitate the receipt, processing, evaluation and follow up on written and
oral complaints;
(b) Facilitate the
identification and retrieval of reported adverse incidents involving
allegations of bodily injury or harm;
(c) Facilitate the effective and efficient
identification and recall of products, including market withdrawal; and,
(d) Ensure notification of adverse
incidents and product recalls to state and federal regulatory agencies; such
notification shall be no later than 30 calendar days of receipt of the adverse
incident and no later than 10 calendar days where the manufacturer has declared
a product recall.