Haw. Code R. § 12-222.1-2 - General requirement's for power boilers
(a) The
following shall apply to all power boilers:
(1) All power boilers in operation in this
jurisdiction shall have a valid and current operating permit issued for a
specific location by the department;
(2) Changes in location or ownership shall
require notification of the department and may require re-inspection;
(3) Power boilers shall bear the ASME BPVC
symbol stamp "S", "E", "M", or ASME certification mark with "S", "E", or "M"
designator and the National Board registration number;
(4) ASME and NB stamping shall be legible and
not be concealed by insulation or paint; and
(5) Upon completion of the installation of a
new power boiler, each power boiler shall be marked by an inspector employed by
the department with a state serial number, consisting of letters and figures to
be not less than five sixteenths (5/16) of an inch in height and arranged as
HAW####-Year.
(b) The age
limit of boilers of standard construction installed prior to the date these
rules become effective shall be dependent on thorough internal and external
inspection, and where required by the inspector, a pressure test not exceeding
one and one-half times (1.5) the maximum allowable working pressure. If the
boiler, under these test conditions, exhibits no distress or leakage, it may be
continued in operation at the working pressure determined by the applicable
provisions of the edition of the ASME BPVC under which they were constructed
and stamped.
(c) The age limit of
any boiler of nonstandard construction without a lap-riveted longitudinal
joint, installed prior to the date these rules become effective, shall be
thirty (30) years, unless the department determines it may continue in
operation at a pressure determined by the department as long as the following
apply:
(1) The boiler passes a thorough
internal and external inspection; and
(2) If required by an inspector, it passes a
pressure test not exceeding one and one-half (1.5) times the maximum allowable
working pressure, held for a period of at least thirty (30) minutes during
which no distress or leakage develops.
(d) The age limit of any existing nonstandard
boiler having lap-riveted longitudinal joints and operated at a pressure in
excess of fifty (50) psig shall be twenty (20) years. This type of boiler, when
removed from an existing setting, shall not be reinstalled and used at a
pressure in excess of fifteen (15) psig. A reasonable time for replacement, not
to exceed one (1) year, may be given at the discretion of the department. Lap
seam riveted boilers are not allowed in this jurisdiction.
(e) Power boilers designed and stamped in
accordance with ASME BPVC Section I, if trimmed for use as low pressure steam
boilers, shall be inspected internally and externally on a power boiler
frequency, if any of the following is exceeded:
(1) Heating surface greater than 100 square
feet;
(2) Heat input greater than
400,000 Btu/hr; or
(3) Power
boilers with manways.
(f)
The following shall be considered new boiler installations:
(1) Replacement of an existing power
boiler;
(2) Replacement of boilers
at an existing location with a used or second-hand boiler; and
(3) Used or second-hand power boilers when
installed in this jurisdiction, shall be equipped with fittings and
appurtenances that comply with new installations.
(g) Replacement or repairs to boiler
fittings, appurtenances or appliances, controls, and safety devices, shall
comply with the applicable ASME BPVC and National Board Inspection
Codes.
(h) Weld repairs,
alterations, and inspection records shall be submitted with the installation
application.
(i) All boiler piping
shall be designed and installed in accordance with ASME BPVC Section I and ASME
B31.1 for used or second-hand boilers. The use of galvanized piping is
prohibited for power boiler pressure piping.
Notes
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