Ill. Admin. Code tit. 35, § 218.404 - Recordkeeping and Reporting
a) The
VOM content of each coating and ink and the efficiency of each capture system
and control device shall be determined by the applicable test methods and
procedures specified in Section 218.105 of this Part to establish the records
required under this Section.
b) Any
owner or operator of a printing line which is exempted from any of the
limitations of Section 218.401 of this Part because of the criteria in Section
218.402(a) of this Part shall comply with the following:
1) By a date consistent with Section 218.106
of this Part or, for flexographic or rotogravure printing lines that print
flexible packaging or that print flexible packaging and non-flexible packaging
on the same line, by January 1, 2012, the owner or operator of a flexographic
or rotogravure printing line to which this subsection (b) is applicable shall
certify to the Agency that the flexographic and rotogravure printing line is
exempt under the provisions of Section 218.402(a) of this Part. Such
certification shall include:
A) A declaration
that the flexographic and rotogravure printing line is exempt from the
limitations of the criteria in Section 218.401 of this Part because of Section
218.402(a) of this Part; and
B)
Calculations that demonstrate that the combined potential to emit of all
flexographic and rotogravure printing lines at the source never equals or
exceeds 22.7 Mg (25 tons) of VOM per year, and that total maximum theoretical
emissions of VOM from all flexographic and rotogravure printing lines at the
source never exceed 90.7 Mg (100 tons) per calendar year before the application
of capture systems and control devices. Total maximum theoretical emissions of
VOM for a flexographic or rotogravure printing source is the sum of maximum
theoretical emissions of VOM from each flexographic and rotogravure printing
line at the source. The following equation shall be used to calculate total
maximum theoretical emissions of VOM per calendar year before the application
of capture systems and control devices for each flexographic and rotogravure
printing line at the source:
Image
where:
|
Ep |
= |
Total maximum theoretical emissions of VOM from one flexographic or rotogravure printing line in units of kg/year (lbs/year); |
|
A |
= |
Weight of VOM per volume of solids of the coating or ink with the highest VOM content as applied each year on the printing line in units of kg VOM/l (lbs VOM/gal) of coating or ink solids; |
|
B |
= |
Total volume of solids for all coatings and inks that
can potentially be applied each year on the printing line in units of l/year
(gal/year). The method by which the owner or |
|
C |
= |
Weight of VOM per volume of material for the cleanup material or solvent with the highest VOM content as used each year on the printing line in units of kg/l (lbs VOM/gal); |
|
D |
= |
The greatest volume of cleanup material or solvent used in any 8-hour period; |
|
F |
= |
The highest fraction of cleanup material or solvent which is not recycled or recovered for offsite disposal during any 8-hour period. |
2) On and after a date consistent with
Section 218.106 of this Part, or, for flexographic or rotogravure printing
lines that print flexible packaging or that print flexible packaging and
non-flexible packaging on the same line, on and after January 1, 2012, the
owner or operator of a flexographic and rotogravure printing line referenced in
this subsection shall collect and record all of the following information each
year for each printing line and maintain the information at the source for a
period of three years:
A) The name and
identification number of each coating and ink as applied on each printing
line.
B) The VOM content and the
volume of each coating and ink as applied each year on each printing
line.
3) On and after a
date consistent with Section 218.106 of this Part, or, for flexographic or
rotogravure printing lines that print flexible packaging or that print flexible
packaging and non-flexible packaging on the same line, on and after January 1,
2012, the owner or operator of a flexographic and rotogravure printing line
exempted from the limitations of Section 218.401 of this Part because of the
criteria in Section 218.402(a) of this Part shall notify the Agency of any
record showing that total maximum theoretical emissions of VOM from all
printing lines exceed 90.7 Mg (100 tons) in any calendar year before the
application of capture systems and control devices, or that the combined
potential to emit of all flexographic and rotogravure printing lines at the
source equals or exceeds 22.7 Mg (25 tons) of VOM in any calendar year, by
sending a copy of such record to the Agency within 30 days after the exceedance
occurs.
c) Any owner or
operator of a printing line subject to the limitations of Section 218.401 of
this Part and complying by means of Section 218.401(a) of this Part shall
comply with the following:
1) By a date
consistent with Section 218.106 of this Part, or Section 218.403(e), as
applicable, or upon initial start-up of a new printing line, or upon changing
the method of compliance from an existing subject printing line from Section
218.401(b) or Section 218.401(c) of this Part to Section 218.401(a) of this
Part, the owner or operator of a subject printing line shall certify to the
Agency that the printing line will be in compliance with Section 218.401(a) of
this Part on and after a date consistent with Section 218.106 of this Part, or
Section 218.403(e), as applicable, or on and after the initial start-up date.
The owner or operator of a printing line subject to the requirements in Section
218.401(a)(2)(B) shall certify in accordance with this subsection (c)(1) even
if the owner or operator of such line submitted a certification prior to
January 1, 2010. Such certification shall include:
A) The name and identification number of each
coating and ink as applied on each printing line.
B) The VOM content of each coating and ink as
applied each day on each printing line.
2) On and after a date consistent with
Section 218.106 of this Part, or Section 218.403(e), as applicable, or on and
after the initial start-up date, the owner or operator of a printing line
subject to the limitations of Section 218.401 of this Part and complying by
means of Section 218.401(a) of this Part shall collect and record all of the
following information each day for each coating line and maintain the
information at the source for a period of three years:
A) The name and identification number of each
coating and ink as applied on each printing line.
B) The VOM content of each coating and ink as
applied each day on each printing line.
3) On and after a date consistent with
Section 218.106 of this Part, or Section 218.403(e), as applicable, the owner
or operator of a subject printing line shall notify the Agency in the following
instances:
A) Any record showing violation of
Section 218.401(a) of this Part shall be reported by sending a copy of such
record to the Agency within 30 days following the occurrence of the
violation.
B) At least 30 calendar
days before changing the method of compliance with Section 218.401 of this Part
from Section 218.401(a) of this Part to Section 218.401(b) or (c) of this Part,
the owner or operator shall comply with all requirements of subsection (d)(1)
or (e)(1) of this Section, respectively. Upon changing the method of compliance
with Section 218.401 of this Part from Section 218.401(a) of this Part to
Section 218.401(b) or (c) of this Part, the owner or operator shall comply with
all requirements of subsection (d) or (e) of this Section,
respectively.
d) Any owner or operator of a printing line
subject to the limitations of Section 218.401 of this Part and complying by
means of Section 218.401(b) shall comply with the following:
1) By a date consistent with Section 218.106
of this Part, or Section 218.403(e), as applicable, or upon initial start-up of
a new printing line, or upon changing the method of compliance for an existing
subject printing line from Section 218.401(a) or (c) of this Part to Section
218.401(b) of this Part, the owner or operator of the subject printing line
shall certify to the Agency that the printing line will be in compliance with
Section 218.401(b) of this Part on and after a date consistent with Section
218.106 of this Part, or Section 218.403(e), as applicable, or on and after the
initial start-up date. The owner or operator of a printing line subject to the
requirements in Section 218.401(b)(3) shall certify in accordance with this
subsection (d)(1) even if the owner or operator of such line submitted a
certification prior to January 1, 2010. Such certification shall include:
A) The name and identification number of each
printing line which will comply by means of Section 218.401(b) of this
Part.
B) The name and
identification number of each coating and ink available for use on each
printing line.
C) The VOM content
of each coating and ink as applied each day on each printing line.
D) The method by which the owner or operator
will accurately calculate the volume, or weight of solids, as applicable, of
each coating and ink as applied each day on each printing line, and on and
after January 1, 2012, the weight of each coating or ink.
E) The method by which the owner or operator
will create and maintain records each day as required in subsection (d)(2) of
this Section.
F) An example of the
format in which the records required in subsection (d)(2) of this Section will
be kept.
2) On and after
a date consistent with Section 218.106 of this Part, or Section 218.403(e), as
applicable, or on and after the initial start-up date, the owner or operator of
a printing line subject to the limitations of Section 218.401 of this Part and
complying by means of Section 218.401(b) of this Part shall collect and record
all of the following information each day for each printing line and maintain
the information at the source for a period of three years:
A) The name and identification number of each
coating and ink as applied on each printing line.
B) The VOM content and the volume, or weight
of solids, as applicable, of each coating and ink as applied each day on each
printing line, and on and after January 1, 2012, the weight of each coating or
ink.
C) The daily-weighted average
VOM content of all coatings and inks as applied on each printing
line.
3) On and after a
date consistent with Section 218.106 of this Part, or Section 218.403(e), as
applicable, the owner or operator of a subject printing line shall notify the
Agency in the following instances:
A) Any
record showing violation of Section 218.401(b) of this Part shall be reported
by sending a copy of such record to the Agency within 30 days following the
occurrence of the violation.
B) At
least 30 calendar days before changing the method of compliance with Section
218.401 of this Part from Section 218.401(b) of this Part to Section 218.401(a)
or (c) of this Part, the owner or operator shall comply with all requirements
of subsection (c)(1) or (e)(1) of this Section, respectively. Upon changing the
method of compliance with Section 218.401 of this Part from Section 218.401(b)
of this Part to Section 218.401(a) or (c) of this Part, the owner or operator
shall comply with all requirements of subsection (c) or (e) of this Section,
respectively.
e) Any owner or operator of a printing line
subject to the limitations of Section 218.401 of this Part and complying by
means of Section 218.401(c) of this Part shall comply with the following:
1) By a date consistent with Section 218.106
of this Part, or Section 218.403(e), as applicable, or upon initial start-up of
a new printing line, or upon changing the method of compliance for an existing
printing line from Section 218.401(a) or (b) of this Part to Section 218.401(c)
of this Part, the owner or operator of the subject printing line shall either:
A) Perform all tests and submit to the Agency
the results of all tests and calculations necessary to demonstrate that the
subject printing line will be in compliance with Section 218.401(c) of this
Part on and after a date consistent with Section 218.106 of this Part, or
Section 218.403(e), as applicable, or on and after the initial start-up date;
or
B) If not required to perform
such testing pursuant to Section 218.401(c)(6), submit a certification to the
Agency that includes:
i) A declaration that
the owner or operator is not required to perform testing pursuant to Section
218.401(c)(6);
ii) The dates that
testing demonstrating compliance with Section 218.401(c)(3) was performed;
and
iii) The dates that the results
of such testing were submitted to the Agency.
2) On and after a date consistent with
Section 218.106 of this Part, or Section 218.403(e), as applicable, or on and
after the initial start-up date, the owner or operator of a printing line
subject to the limitations of Section 218.401 of this Part and complying by
means of Section 218.401(c) of this Part shall collect and record all of the
following information each day for each printing line and maintain the
information at the facility for a period of three years:
A) Control device monitoring data.
B) A log of operating time for the capture
system, control device, monitoring equipment and the associated printing
line.
C) A maintenance log for the
capture system, control device and monitoring equipment detailing all routine
and non-routine maintenance performed including dates and duration of any
outages.
3) On and after
a date consistent with Section 218.106 of this Part, or Section 218.403(e), as
applicable, the owner or operator of a subject printing line shall notify the
Agency in the following instances:
A) Any
record showing violation of Section 218.401(c) of this Part shall be reported
by sending a copy of such record to the Agency within 30 days following the
occurrence of the violation.
B) At
least 30 calendar days before changing the method of compliance with Section
218.401 of this Part from Section 218.401(c) of this Part to Section 218.401(a)
or (b) of this Part, the owner or operator shall comply with all requirements
of subsection (c)(1) or (d)(1) of this Section, respectively. Upon changing the
method of compliance with Section 218.401 of this Part from Section 218.401(c)
of this Part to Section 218.401(a) or (b) of this Part, the owner or operator
shall comply with all requirements of subsection (c) or (d) of this Section,
respectively.
4) By
August 1, 2010, or upon initial start-up of a new printing line, whichever is
later, the owner or operator of a printing line subject to the requirements in
Section 218.401(c)(3) or (c)(4) shall submit to the Agency records documenting
the date the printing line was constructed at the subject source and the date
the control device for such printing line was constructed at the subject
source.
f) Any owner or
operator of a flexographic or rotogravure printing line that prints flexible
packaging, or that prints flexible packaging and non-flexible packaging on the
same line, and that is exempt from the limitations of Section 218.401(d)
because of the criteria in Section 218.402(b) shall:
1) By August 1, 2010, or upon initial
start-up of a new printing line, whichever is later, and upon modification of a
printing line, submit a certification to the Agency that includes:
A) A declaration that the source is exempt
from the requirements in Section 218.401(d) because of the criteria in Section
218.402(b);
B) Calculations that
demonstrate that combined emissions of VOM from all flexographic and
rotogravure printing lines (including inks and solvents used for cleanup
operations associated with such printing lines) at the source never equal or
exceed 6.8 kg/day (15 lbs/day), in the absence of air pollution control
equipment;
2) On and
after January 1, 2012, collect and record the following information each day
for each subject printing line:
A) The name
and identification number of each coating, ink, and cleaning solvent as applied
each day on each printing line;
B)
The VOM content of each coating and ink (measured in weight of VOM per volume
of coating or ink, or in weight of VOM per weight of coating or ink) as applied
each day on each printing line, and the volume or weight of each coating or
ink, as applicable;
C) The weight
of VOM per volume of each cleaning solvent and the volume of each cleaning
solvent used each day on each printing line;
D) The total daily emissions of VOM from each
printing line (including solvents used for cleanup operations associated with
the printing line) and the sum of daily emissions from all subject printing
lines at the source; and
3) Notify the Agency in writing if the
combined emissions of VOM from all flexographic and rotogravure printing lines
(including inks and solvents used for cleanup operations associated with the
flexographic and rotogravure lines) at the source ever equal or exceed 6.8
kg/day (15 lbs/day), in the absence of air pollution control equipment, within
30 days after the event occurs
g) Any owner or operator of a printing line
subject to the limitations of Section 218.401(d) shall:
1) By August 1, 2010, or upon initial
start-up of a new printing line, whichever is later, submit a certification to
the Agency describing the practices and procedures that the owner or operator
will follow to ensure compliance with the limitations of Section 218.401(d);
and
2) Notify the Agency of any
violation of Section 218.401(d) by sending a description of the violation and
copies of records documenting such violations to the Agency within 30 days
following the occurrence of the violation.
h) All records required by subsections (f)
and (g) of this Section shall be retained for at least three years and shall be
made available to the Agency upon request.
Notes
Amended at 35 Ill. Reg. 13473, effective July 27, 2011
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