(a) The provisions
of this regulation shall be applicable to each automobile or light duty truck
top coat and primer surfacer surface coating operation and all other automobile
or light duty truck surface coating application systems at those facilities
which have a VOC potential contaminant emission rate equal to or greater than
three tons per year. For the purposes of this rule, surface coating operation
means the combination of all coating application systems which apply the
specific class of surface coatings identified at table A of subsection (b). The
VOC potential contaminant emission rate of a facility shall be determined by:
(1) the maximum hourly production rate of
each coating application system; and
(2) the assumption that the facility operates
24 hours per day, 365 days per year provided that the facility's operating
hours are not otherwise limited by federally enforceable permit conditions.
(b) An owner or
operator of any facility subject to this regulation shall not:
(1) conduct any surface coating operation
that emits VOC to the atmosphere in excess of the amount specified in table A
below:
Table A
|
VOC Emission Limits Based on Solids
Applied
|
Surface Coating Operation
|
Emission Limit (Pounds of VOC/Gal. of Solids
Applied)
|
Top Coat
|
15.1
|
Primer surfacer
|
15.1
|
(2)
operate any surface coating application system that emits VOC to the atmosphere
in excess of the amount specified in table B below.
Table B
|
Surface Coating Application System
|
Coating Characteristics lb/gal coating (minusexempt
VOC and water)
|
Compliance Date
|
Body primer coat
|
1.2
|
12-31-82
|
Body primer-surfacer coat
|
3.0
2.8
|
12-31-82
12-31-87
|
Body top coat
|
5.8
5.0
2.8
|
07-01-80
12-31-81
12-31-87
|
Body final repair coat
|
6.5
4.8
|
07-01-80
12-31-87
|
Miscellaneous metal parts
|
3.5
|
07-01-82
|
(c) Use of additional VOC shall be considered
as follows:
(1) for determining the potential
contaminant emission rate of the facility in accordance with subsection (a),
include that added for thinning coatings and that used for purging or washing
coating applicators which cannot be otherwise accounted for in a reclamation
system; and
(2) for compliance
with subsection (b), include that added for thinning coatings.
(d) The emission limits which will
result from the use of coatings in subsection (b) shall be achieved by:
(1) application of coatings which meet or
exceed the characteristics of the coatings in table B of subsection (b) per
coating application system on a daily weighted average basis. For the purpose
of this subsection (d)(1), "daily weighted average" is the total weight of VOC
emitted from a coating application system per day, divided by the volume of
coating used per day; or
(2)
application of coatings to achieve equivalent emissions based on the weight of
VOC emitted per gallon of solids applied as specified in table A of subsection
(b). For purposes of subsection (d)(2), "daily weighted average" is the total
weight of VOC emitted for a surface coating operation per day, divided by the
volume of solids applied per day as determined by procedures described in the
publication referenced in (f); or
(3) application, for the capture and
reduction of VOC emissions through either destruction or collection, of
emission control equipment demonstrated through testing as capable of
maintaining an overall VOC emission reduction necessary to meet the emission
requirements of subsection (b). Use of emission control equipment shall require
that continuous monitors be installed, calibrated, operated and maintained.
Maintenance records of the monitors shall be kept and made available for
department inspection. The monitors shall continuously measure and record the
following parameters:
(A) with an accuracy of
the greater of +0.75 percent of the temperature being
measured expressed in degrees Celsius, or 2.5 degrees Celsius, the exhaust gas
temperature of all VOC destruction devices and the gas temperature immediately
upstream and downstream of any catalyst bed;
(B) with an accuracy of
+2.00 percent of the amount being monitored, the
cumulative amount of VOC recovered during a calendar month for all VOC recovery
equipment; and
(C) any other
parameters considered necessary by the department to verify proper operation of
emission control equipment; or
(4) any combination of methods approved by
the department which results in emissions, when calculated as pounds of VOC per
gallon of solids applied per coating application system, that are no greater on
a daily weighted basis than those achieved with the appropriate coatings
specified in table B of subsection (b).
(e) Prior to 180 days after a facility
becomes subject to the provisions of this regulation, the owner or operator of
the facility shall demonstrate, at the expense of the owner or operator,
initial compliance with this regulation by testing. An owner or operator
proposing to conduct testing shall notify the department, in writing, of the
intent to test not later than 30 days prior to the proposed date of testing.
The owner or operator shall submit to the department any information about the
proposed test requested by the department. The department may require, at any
time necessary to determine compliance with this regulation, the owner or
operator of any facility subject to this regulation to demonstrate compliance
by testing, and at the expense of the owner or operator. Testing, for purposes
of this regulation, shall be approved by the department and consistent with:
(1) 40 CFR Part
60, appendix A, as in effect
July 1, 1989; and
(2) procedures
as established by the department in approving proposed test plans consistent
with subsection (e)(1).
(f) Demonstration of continual compliance per
top coat and primer surfacer surface coating operations achieved by subsection
(d)(2) shall be based on the procedures in the publication "protocol for
determining the daily volatile organic compound emission rate of automobile and
light-duty truck topcoat operations," published in EPA document no.
EPA-450/3-88-018 (December 1988).
(g) Demonstration of continual compliance per
coating application system not covered by subsection (f), achieved by
subsection (d)(3) or (d)(4) shall be based on the finding that the results
obtained by the formula in (2) are equal to or less than the results obtained
by the formula in (1), both results on a daily weighted average basis.
(1) complying coating equivalent emissions
expressed as:
VOC, lbs / gal. of solids applied = EL / (VS)(TE)
EL = the coating characteristics established by this
regulation, expressed as pounds of VOC per gallon of coating, less exempt VOC
and water.
VS = volume fraction of solids in EL, expressed as a decimal,
where the density of coating solvents is assumed to be 7.36 pounds per gallon,
less exempt VOC and water.
TE = baseline transfer efficiency as defined at K.A.R.
28-19-61, expressed as a decimal.
(2) actual coating equivalent emissions
expressed as:
VOC, lbs / gal. of solids applied = AC (1-E) / (vs)(te)
AC = pounds of VOC per gallon of the coating as delivered to
the coating application system, less exempt VOC and water.
E = the demonstrated efficiency of installed vapor processing
system determined by the actual vapor collection system efficiency multiplied
by the actual VOC emission control device efficiency, expressed as a decimal.
vs = volume fraction of solids of the coating as delivered to
the coating application system, expressed as a decimal. For water-borne
coatings, the volume fraction of solids is determined without water.
te = the demonstrated transfer efficiency of the coating
application system, expressed as a decimal.
The owner or operator shall determine AC and vs by using 40 CFR
Part 60, appendix A, reference method 24, as in effect July 1, 1989, and data
supplied by the coating manufacturer adjusted by the VOC used for thinning
purposes; or from analysis of coating as applied. The analysis shall be
conducted by the owner or operator in accordance with reference method 24, as
in effect July 1, 1989. If manufacturers formulation data is used, verification
of the data may be required by reference method 24, or a department approved
equivalent method, and at the expense of the owner or operator.
(h) The owner or
operator of each emission unit within a facility subject to this regulation
shall keep and maintain records at the facility and make available for
inspection by a department representative to determine continuous compliance of
the facility with this regulation.
(1) In
order to demonstrate compliance for surface coating operations under table A of
subsection (b), the records used to complete the calculations found in EPA
document no. EPA-450/3-88-018 referenced at subsection (f) shall be kept at the
facility for two years following the date of record.
(2) In order to demonstrate compliance for
coating application systems under table B of subsection (b), the records shall
include the following information and shall be kept at the facility for two
years following the date of record:
(A) the
type and amount of coatings and thinning solvents delivered daily to each
coating application system. The daily record-keeping requirements of this
subsection may be waived if the owner or operator:
(i) demonstrates that it uses only coatings
that have been determined to be in compliance with table B of subsection (b) of
this regulation; and
(ii) has
received written approval from the department for a waiver from this
requirement;
(B) the
manufacturer's coating formulation data, and other test data, including
density, weight percent volatiles (as determined using a one hour bake), weight
percent water, and weight percent exempt VOC, determined by reference method 24
for each coating;
(C) the
coating's solids content, as delivered to the coating application system in
volume percent;
(D) the results of
any testing conducted at the facility pertaining to transfer efficiencies,
capture efficiencies or control equipment reduction efficiencies;
(E) the type, density and amount of solvents
used each month for purge and equipment cleaning;
(F) amount and density of waste solvents
reclaimed; and
(G) those records
as required in subsections (d)(3)(A) through (d)(3)(C).
(i) The owner or operator of a
facility shall comply with all emission limits within 180 days after the
facility becomes subject to the provisions of this regulation.
(j) The provisions of this regulation shall
be applicable only to affected facilities located in areas which have been
identified as not meeting the national primary ambient air quality standard for
ozone in the manner prescribed by the provisions of section 107(d) of the
federal clean air act, 42 U.S.C.
7407 as promulgated at 40 CFR Part
81 as in
effect July 1, 1986 and amended at 51 Fed. Reg.
25,
200 July 11, 1986.
Notes
Kan. Admin. Regs. §
28-19-63
Authorized by and
implementing
K.S.A.
65-3005,
65-3010; effective, E-81-28, Sept.
10, 1980; effective May 1, 1981; amended May 1, 1986; amended, T-88-55, Dec.
16, 1987; amended May 1, 1988; amended Nov. 8, 1993.