Interior lining.
Tanks upgraded by internal lining must meet the following:
(ii) After the tank is internally inspected
and determined to be eligible for upgrading, the interior lining shall be
applied in compliance with the American petroleum institute (API) recommended
practice 1631 or the national leak prevention association (NLPA) standard 631
and shall be certified by the same methods specified in subsection 280.20(e).
In addition, all of the following requirements must be met:
(A) Personnel shall be certified by a
national organization acceptable to the department or certified in
nondestructive testing, level I competence, in accordance with the guidelines
specified by the American society for nondestructive testing entitled, "ASNT
Standard for Qualification in Nondestructive Testing Personnel, CP-189-2011"
including being certified in administering training to, and examining and
retesting, personnel for certification of tank entry, surface preparation,
inspection, ultrasonic thickness gauging, manway closure, and
testing.
(B) Equipment used for
ultrasonic thickness gauging must have a minimum measurement range of 0.050
inches to 2 inches and a minimum resolution of 0.002 inches.
(C) After the tank has been emptied, the
internal tank surfaces shall be cleaned as required for the use of ultrasonic
thickness gauging.
(D) For gauging
measurement control, tank walls and heads must be divided into sections.
Measurements for tank walls shall be divided into 3-foot by 3-foot sections
beginning at the fill end of the bottom of the tank and extending outward
around the tank circumference and along the tank length. Any additional area of
the tank wall that is less than 3 feet by 3 feet shall be measured and treated
as an additional section. Measurement for tank heads shall divide the tank head
into 4 equal divisions by establishing horizontal and vertical diameter lines
as axes. Each division shall be divided into 3-foot by 3-foot sections
beginning at the center point and extending outward on each axis line. Any
additional area of the tank head that is less than 3 feet by 3 feet shall be
measured and treated as an additional section.
(E) Section gauging. Thickness gauging
measurements shall be taken in the center of each section of the tank wall and
heads. Thickness readings of 75% or less of the original wall thickness as
specified in underwriters laboratories standard 58 (UL 58) shall require
further gauging as prescribed for readings or more than 75% of the original
wall thickness as specified in UL 58 shall be reported as the average wall
thickness for the section.
(F)
Gauging section subdivisions. Sections that have a center gauge measurement of
75% or less than the original wall thickness as specified in UL 58 shall be
subdivided into 9 equal subdivisions. Thickness gauging for each of the
subdivisions shall be taken at the center of each subdivision. The subdivision
thickness readings shall then be averaged to get the average wall thickness for
the section.
(G) Thin wall target
area gauging. Areas that have a thickness gauging measurement less than 50% of
the original wall thickness as specified in UL 58 must each receive 8
additional readings. Four of the 8 readings must be equally spaced readings and
each of the 4 readings must be at a 1 1/2 inch radius from the initial reading.
The 4 other readings must be equally spaced readings each at a 3-inch radius
from the initial reading. The average of the 8 readings must be reported as the
average reading of the thin wall target area.
(H) Perforations. Perforations must be
identified and reamed to establish a minimum of 1/8 of an inch edge wall
thickness before any repairs. Eight thickness measurements must be taken around
the perforation in the same pattern as described in subparagraph (G) of this
paragraph. The 8 thickness measurements shall be averaged and the average shall
be reported for the subdivision closest to the perforation.
(I) Average tank wall thickness. The average
tank wall thickness must be established by averaging all of the section
thicknesses reported. Thickness gauge readings must be reported on an
ultrasonic thickness gauging report form that conforms to the requirements of
subparagraphs (D) to (H) of this paragraph.
(J) Thin wall. The presence of any region
that has less than 1/8 of an inch of metal due to internal or external
corrosion or both internal and external corrosion requires that the tank be
provided with an additional layer of lining material or have a 1/8 of an inch
thick steel plate that has minimum dimensions of 8 inches by 8 inches and that
is rolled to the contour of the tank and welded on all seams in a continuous
manner covering the thin wall area of the tank.
(K) A tank is eligible for upgrade by lining
only if the average wall thickness as described in subparagraph (I) of this
paragraph was found to be more than 75% of the original wall thickness required
under the UL 58 standard and if all of the following requirements are met:
(a) None of the perforations shall be larger
than 1 inch in diameter, except under the gauging opening, where the
perforation is not more than 2 1/2 inches in diameter.
(b) A tank shall not have more than 4
perforations that are 1/2 inch in diameter in any 1 square foot area of the
tank internal surface.
(c) A tank
shall not have more than 20 perforations that are 1/2 inch in diameter in any
500 square foot area. The total number of perforations shall not be more than 2
for every year of the age of the tank.
(L) A tank is not eligible for upgrade if it
does not meet the requirements of subparagraph (K) of this paragraph before any
repairs. A tank that fails to meet the eligibility requirements for upgrade is
required to be replaced or permanently closed in compliance with subsection
(a)(3) of this section.
(M) All
internally inspected tanks that meet the upgrading requirements by internal
lining must be provided with a 1/4 inch thick steel striker plate that has
minimum dimensions of 8 inches by 8 inches and that is rolled to the contour of
the tank and welded on all seams in a continuous manner under the fill
tube.
(N) Interior tank walls shall
be abrasive blasted in accordance with the steel structures painting council
(SSPC) standard SP 5 entitled "White Metal Blast Cleaning" and must not have
any perforations.
(O) A suspected
release meeting the requirements of section 280.50 shall be reported if there
are indications of a release or if perforations are found in the tank before
the addition of tank lining.