Mich. Admin. Code R. 339.5214 - Extension of internal inspection certificate to 24 or 36 months
Rule 214.
(1)
An internal boiler inspection may be increased from an annual inspection to a
24-month inspection frequency by approval of the board of boiler rules. An
employee delegated by the utility or industrial facility shall apply for the
extension and submit a copy of the documents that control its program for
approval by the board of boiler rules. The information must be addressed by
plant orders, procedures, or policies. The following information may be
contained in 1 document or several documents if 1 document contains references
to all other documents addressing the required information:
(a) Operator training.
(b) Boiler maintenance.
(c) Water chemistry.
(d) Operating parameters.
(e) Chemical cleaning schedule.
(f) Protective devices.
(g) Boiler external inspection.
(h) Testing of pressure relief devices
pursuant to the NBIC. Repairs must be conducted by the valve manufacturer or a
"VR" stamp holder.
(2) The
plant owner shall establish a review committee. The inspector must be a member
of the committee. The purpose of the committee is to determine the
acceptability of a boiler to operate safely for a 24-month period. The
committee shall have access to and review all information pertaining to the
past operation, maintenance, and repair of the boiler. The review committee
meeting must be conducted within 30 days after the internal inspection. The
committee may decrease the period of time the boiler may operate, but shall not
extend the period beyond 24 months. The signed summary report of the review
committee meetings must be submitted to the departments boiler division. The
grace period provided under
R 408.4057 does not apply to this
rule. The inspector shall indicate the next inspection due date on his or her
inspection report to the departments boiler division.
(3) An internal boiler inspection may be
increased from a 24-month inspection to a 36-month inspection frequency if the
board of boiler rules approves the inspection frequency. An employee designated
by the utility or industrial facility shall request a change in inspection
frequency in writing and submit a copy of the document that controls its
program with supporting documentation that demonstrates all of the following
for approval by the board of boiler rules.
(a)
The boiler complies with all of the requirements of subrule (1) of this rule
and is currently inspected under 24-month inspection frequency approved by the
board of boiler rules.
(b) The
boiler is a power boiler.
(c) The
following information must be included in the program document, plant orders,
plant procedures, or plant policies:
(i) The
boiler is fully attended during operations by qualified personnel designated by
the owner to operate the boiler.
(ii) The owner has a designated organization
that provides oversight to boiler maintenance, and monitors boiler conditions
to prevent significant deterioration from scaling, corrosion, erosion, or
overheating to boiler components. The program document must contain an
organizational chart that delineates the reporting structure of this
organization along with the organization responsible for boiler operation and
maintenance within the owners organization.
(iii) The owner has installed instrumentation
available and functioning for continuous monitoring of water chemistry
parameters as identified by the boiler manufacturer and routine calibration is
performed. This instrumentation must be maintained on a list for each boiler to
which this paragraph applies to.
(iv) The owner has a program for routine
monitoring of the water chemistry condition, which includes physical samples
being analyzed by the owners staff. The owner shall maintain a list of the
physical samples for each boiler to which this paragraph applies to.
(v) The owner has alarm response procedures
that provide direction to operators for actions to correct variations to
chemistry parameters that include removing the boiler from service.
(d) The establishment of a review
committee whose purpose is to determine the acceptability of a boiler to
operate safely for a 36-month period. The review committee must be made of, at
a minimum, the following members:
(i) A
representative from the owners boiler operating and maintenance
organization.
(ii) A representative
from the owners organization designated to provide oversight to boiler
maintenance and monitoring of boiler condition.
(iii) The inspector.
(e) The summary report of the review
committee meeting.
(4) The
review committee described under subrule (3)(d) of this rule shall have access
to and review all information pertaining to the past operation, maintenance,
and repair of the boiler. The review committee meeting must be conducted within
30 days after the internal inspection. The review committee may shorten the
period of time that the boiler may operate but must not extend the period
beyond that permitted by the board of boiler rules.
(5) The grace period provided under section
943(c) of the act, MCL
339.5943, does not apply to this
rule. The inspector shall indicate the next inspection due date on the
inspection report submitted to the departments boiler division.
(6) Utilities or industrial facilities with a
prescheduled boiler internal certificate inspection period shall communicate
the date when the boiler is removed from service with the departments boiler
division. The boiler internal inspection may occur at any time during the
outage period. The next operating period is calculated based on the date of the
certificate inspection conducted during this period.
(7) An external inspection of the boiler must
be conducted while under pressure, within 12 months of the certificate
inspection, and every 12 months thereafter until the next boiler internal
inspection.
Notes
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