Mich. Admin. Code R. 339.5232 - Nonstandard boilers
Rule 232.
(1)
An individual may petition the board to approve the use of a nonstandard
boiler. Upon receipt of the petition, the board shall require the appropriate
testing and evaluation for the nonstandard boiler to determine whether
construction is equivalent to standards adopted by reference in
R 339.5205.
(2) A boiler owner requesting to have a
special installation and operation permit shall submit the following items to
the board of boilers rule, as applicable, in the English language and units:
(a) A list of all existing or proposed design
and service conditions, maximum allowable working pressure (MAWP) and
temperature, internal and external loading, corrosion and erosion allowance,
heat treatment, and service requirements or service conditions.
(b) Documentation that the manufacture of the
boiler is based on requirements from the applicable ASME code section as
follows:
(i) Power boilers- section
I.
(ii) Materials specifications-
section II.
(iii) Nuclear power
plant components- section III, divisions 1 and 2.
(iv) Heating boilers- section IV.
(v) Pressure vessels- section VIII, divisions
1 and 2.
(vi) Welding and brazing
qualifications- section IX.
(vii)
Fiberglass- reinforced plastic pressure vessels- section X.
(viii) Power piping- ASME B31.1.
(3) If the design,
construction, and certification were not based on ASME code rules, the
manufacturer of the boiler shall provide a copy of the design rules and show
how they meet or exceed the ASME code requirements by providing the following:
(a) A complete set of design drawings showing
weld joint details and construction including internal and external
attachments.
(b) A list of all
pressure boundary materials or those materials and the materials thickness
subject to stress due to pressure and loading. The list must include a material
specification to meet or exceed the applicable ASME codes specification. If
material used is a specification other than referenced in the applicable ASME
code section, the manufacturer of the boiler, through the owner, shall submit a
copy of the material specifications used in the vessel construction and
indicate how it is considered equivalent to the ASME code stress value
permitted for materials in the applicable ASME code section.
(c) Documentation of any mill identification,
including location of identification.
(d) Manufacturers materials test reports and
traceability including test reports required by applicable code
section.
(e) Welding or brazing
procedure specifications and welder or brazer performance qualification
records.
(f) Non Destructive
Examination (NDE) procedures and results of examinations.
(g) Record of pressure test or proof
test.
(h) Documentation showing the
quality assurance program used by the manufacturer is equivalent to
requirements of the ASME code.
(i)
Identification of the inspection agency performing inspections and certifying
the manufacturers data report or equivalent.
(j) Evidence of qualification or
certification of the inspection agency by a jurisdictional authority.
(k) Documentation to show that inspectors
making certification inspections have been certified as required by the
jurisdictional authority. Individual names and national board commission
number, if any, must be provided. System of supervisory control of inspection
must be included.
(l) Documentation
of fabrication inspections by the manufacturer and inspection agency.
(m) An internal and external inspection
report by inspection agency inspectors.
(n) A facsimile of the nameplate or
stamping.
(o) A copy of the
manufacturers data report or equivalent document certified by the manufacturer
and the inspection agencys inspector.
(p) A copy of any code or standard used for
design or construction.
(4) The original code of construction must be
used to establish the allowable stresses and joint efficiencies when
calculating the MAWP of a vessel.
Notes
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