Permits
1. The permit for the drilling, development
and continued operation of artificially formed underground liquefied compressed
gas, crude oils, refined hydrocarbons, compressed air or natural gas storage
space, where such cavity is dissolved in salt beds, may be issued only after
notice and hearing by the State Oil and Gas Board, in the form and manner
required by statutes and rules of this Board. Storage of lubricating oils,
hazardous materials, nuclear, and/or radioactive materials shall not be
permitted. Oil and Gas Board Form 2 and 2A shall accompany each permit
application.
General Design and Construction of Underground
Storage Cavern
2. Prior to the design and construction of an
underground storage cavern, an engineer and/or geologist experienced in the
development and/or operation of a salt cavern storage facility shall perform an
investigation to determine the feasibility of such a storage system at a
particular site. The data obtained during the feasibility investigation shall
be considered in the design of a solution mined underground storage system and
such data filed with the Board.
3.
Design shall be performed by or under the supervision of an engineer or
geologist, as defined in paragraph 2, and shall include such factors, among
others, as: type of storage use, location of the cavern(s), number of caverns,
cavern capacity, and maximum development diameter of the cavern(s). The design
shall assure that project development can be conducted in a reasonable, prudent
and systematic manner; and shall stress physical and environmental safety and
the prevention of waste. The design and solutioning shall be continually
reviewed throughout the construction phase to take into consideration pertinent
additional detailed subsurface information, and shall include provisions for
protection from damage caused by hydraulic shock. The Board shall be advised of
any test or surveys conducted during the construction phase and copies made
available to the Board as soon as practicable.
4. Each solution mined storage cavern
developed after the adoption of these rules shall be washed with a blanket
material in place in order to prevent uncontrolled leaching of the cavern roof.
Blanket material is defined as any non-corrosive material which is immiscible
with water, and lighter than water, e.g. propane, diesel oil.
5. Storage operations utilizing fresh water
to displace product shall be conducted in such a manner that the washing of the
cavern will not result in uncontrolled increase of the cavern diameter or
capacity, or washing the cavern roof.
Cavern Operating Pressures
6. The maximum and minimum
operating pressure of a storage cavern shall be determined by an engineer, as
defined in paragraph 2, after considering the geological characteristics of the
dome. The maximum allowable operating pressure (gauge) at the production casing
seat or cavern roof, whichever is the shallowest, shall not exceed 0.9 psi per
foot of overburden.
7. The storage
cavern shall not be subjected to pressures in excess of this maximum operating
pressure even for short periods of time (including pressure pulsation peaks,
abnormal operating condition, etc.).
Volume Verification
8. Each salt dome solution mined
cavern developed after the adoption of these rules shall be washed to its
initial design capacity, as approved by the Board. Such capacity shall be
verified by a method approved by the Board, and such information shall be filed
with the Board prior to the utilization of the cavern for storage of product.
The cavern may be enlarged to a capacity equal to the maximum size approved by
the Board and verified by a method approved by the Board and such information
shall be filed with the Board within 30 days for continued operation.
9. All solution mined storage caverns in use
at the time these rules are adopted shall have the capacity verified within one
year from the effective date of these rules. In any event, each solution cavern
shall have the capacity verified at least once every five (5) years. A copy of
any and all surveys or tests run to verify capacity shall be filed with the
Board within 30 days.
Location of Underground Storage
Cavern
10.
Each solution mined cavern developed after the adoption of these rules shall be
located as follows:
(a) The wellhead and
borehole shall be located so that the walls of the storage cavern at maximum
development diameter shall be no less than 100 feet from the property boundary
of the lands included in the storage project on which the caverns are located,
and no less than 300 feet in any direction from the edge of the salt
mass.
(b) The minimum separation of
adjacent walls of storage caverns as measured in any direction shall be
established by an engineer, as defined in paragraph 2, considering
(1) the salt properties,
(2) the elevation of the top and bottom of
the adjacent caverns,
(3) their
maximum development diameter relative to the spacing of the caverns,
and
(4) other considerations deemed
appropriate for the specific site; but, in no case shall such separation at any
time be less than 200 feet.
In the event the separation of the adjacent walls of storage
caverns becomes less than 200 feet, the Board will be advised and a variance
requested. Proof that the caverns can be safely operated with less than a
200-foot minimum separation between caverns must be presented to justify the
variance.
11. Storage caverns in use at the time these
rules are adopted are subject to the following:
(a) The surface location measured from the
wellhead of a solution cavern well shall be no less than 100 feet from the
nearest property line.
(b) Caverns'
extremities shall be no less than 50 feet from the property of others who have
not consented to subsurface storage under their land nor from the side wall of
any other cavern.
Casing Program
12. All casing strings shall be
centralized throughout the interval to be cemented. Casing and cementing
programs shall comply with appropriate provisions of Statewide Rules 10, 11 and
12, except as specifically provided below.
(a) Each new storage well shall be completed
with a double string of casing into the salt, one casing string being an
intermediate string, the other being the final (production) cemented
string.
(b) The intermediate
cemented casing string shall have adequate tensile and collapse strengths for
the setting depth. This string shall be cemented from casing seat (bottom of
casing) set into the salt, to ground surface or 150% of calculated cement
volume to fill the annular space; however, in every case it shall be cemented a
sufficient distance to prevent migration of the stored products into zones of
porosity or permeability in the overburden. Cement slurries shall be compatible
with the salt formation and cementing shall be placed by the plug and
displacement method. The casing cement job shall be documented by an affidavit
from the cementing company showing the amount and type of cementing materials
and the method of placement. If the casing string is to be installed by
welding, it shall be of a weldable grade such as API 5L Grade B or an ASTM
weldable grade.
(c) The final
(production) cemented casing string shall have adequate tensile and collapse
strengths for the setting depth. This string shall be cemented from casing seat
(bottom of string) to ground surface and shall be set a minimum of 300 feet
into the salt. A variance may be requested on cementing, but in every case
sufficient cement shall be used to bring cement up into the intermediate
casing. Cement slurries shall be compatible with the salt formation and
cementing shall be placed by the plug and displacement method. The casing
cement job shall be documented by an affidavit from the cementing company
showing the amount and type of cementing materials and method of placement. All
cementing and service reports shall be filed with the Board within 30 days. If
the casing string is to be installed by welding, it shall be of a weldable
grade such as API 5 L Grade B or an ASTM weldable grade. Casing string welders
shall be qualified under either Section 3 of API 1104 specification or Section
IX of the ASTM Boiler and Pressure Vessel Code for the thickness to be welded.
In addition to a visual inspection of the completed weld a x-ray or ultrasonic
inspection shall be run on at least 10% of the string. The record of the
inspection shall be available for review by the State Oil and Gas Board.
Defective welds shall be ground, re-welded and re-inspected.
(d) The final (production) cemented casing
string shall be hydrostatically pressure tested before drilling out the plug
(shoe). The test pressure applied at the surface shall be a minimum of 200 psi.
However, the test pressure when measured at the surface shall not cause
pressure at the casing seat to exceed 0.9 psi per foot of depth. The test
pressure shall be maintained for a minimum of one hour to verify casing
integrity and absence of leaks.
(e)
The casing seat and cement of final cemented casing string shall be
hydrostatically tested after drilling out. At least 10 feet of salt below the
casing shall be penetrated prior to this test. The test pressure calculated at
the casing seat shall equal the maximum operating pressure at that point.
However, the test pressure shall not exceed 0.9 psi per foot of depth. The test
pressure shall be maintained for a minimum of one hour.
(f) All tests required by this section shall
be prepared and supervised by an engineer, as defined in paragraph 2, and a
report of these test results attested to and filed with the Board within 30
days.
Cavern Mechanical Integrity
Test
13. Storage Caverns in use at the time these
rules are adopted shall be tested for mechanical integrity within one year from
the effective date of these rules, and at least every five years thereafter.
Each new storage cavern shall be tested for mechanical integrity prior to
storing product and at least every five (5) years thereafter.
14. Liquified Compressed Gas, Crude Oils or
Refined Hydrocarbons Storage Cavern
(a) prior
to the test the cavern must approach stability with regard to cavern
temperature and salt dissolution. For test purposes, the cavern can be
considered stable and the test commenced when the shut-in brine pressure
changes less than 10 psig in 24 hours.
(b) A natural gas or compressed air storage
cavern shall be considered stable when the well head pressure variations can
reasonably be shown to closely correlate to ambient temperature changes.
Recording temperature gauges shall be used for both wellhead and ambient
temperatures and shall be calibrated prior to use.
15. Prior to testing a cavern a detailed
testing procedure shall be submitted to the Board for approval. The testing
procedure used must be at least as stringent as the following:
The wellhead, cased borehole, and storage cavern shall be
pressure tested as a unit using product, or a material with equivalent or
lesser viscosity and density injected to a depth below the production casing
seat. Test pressure at the wellhead shall be equal to:
(a) such pressure as will produce the
expected maximum operating pressure at the production casing seat. Calculation
of the expected maximum operating pressure shall consider the maximum depth to
the product-brine interface and maximum flowing conditions; or,
(b) caverns used for storage of natural gas
or compressed air under pressure shall demonstrate mechanical integrity of the
cavern and casing by monitoring shut-in pressure at the surface for a minimum
period of 24 hours after stabilization. Beginning and ending pressures shall
vary no more than three (3%) percent, with adjustment made for temperature
changes.
In no case shall the test pressure cause the pressure at the
production casing seat to exceed the maximum allowable pressure of 0.9 psi/foot
of overburden.
16. All cavern mechanical integrity tests
shall be prepared and supervised by an engineer, as defined in paragraph 2, and
reports filed with the Board within 30 days.
17. The operator shall give sufficient notice
prior to conducting cavern integrity tests so that a Board representative may
be present.
Wellhead and Flowlines
18. All wellhead components
(casinghead, tubinghead, etc.), valves, and fittings shall be of steel having
primary service pressure ratings sufficient to exceed maximum operating
pressure conditions computed at the wellhead. Wellhead, flowlines, valves, and
all related connections shall have a test pressure rating at least equivalent
to 150% of the maximum operating pressure. All valves shall be periodically
inspected and maintained in good working order.
19. Each flowline connected to the wellhead
shall be equipped with a manually operated positive shut-off valve located on
the wellhead. The water and brine side of the wellhead shall have the same
pressure rating as the product side.
20. Each flowline connected to the wellhead
shall be equipped with an automatic shut-in safety valve located within ten
(10) feet of the positive shut-off manual wellhead valve. These automatic
valves shall be configured for Fail-Safe Closed operation, i.e. valve will
close automatically upon any of the following conditions:
(1) loss of control signal,
(2) loss of valve operator supply
pressure,
(3) thermal (fire)
activation (when fusible elements are used they should have a melting point not
exceeding 250F),
(4) signal from
safety control sensing device, or
(5) manual activation of emergency shutdown
system.
21.
(a) Liquified Compressed Gas, Crude oils and
Refined Hydrocarbons - One or more safety control sensing device(s) shall be
installed in the product flowline to prevent exceeding the maximum cavern
operating pressure, and to prevent the escape of product due to flowline
rupture. One or more safety control sensing devices(s) shall be installed in
the brine flowline to prevent exceeding the maximum cavern operating pressure,
and to prevent the escape of product.
(b) Natural Gas and Compressed Air - One or
more safety control sensing device(s) shall be installed in the product
flowline to prevent exceeding the maximum cavern operating pressure, and to
prevent the escape of product.
22. Flowlines connected to the wellhead which
are used exclusively for water or brine injection for product displacement may
be equipped with a check valve of adequate pressure rating in lieu of the
automatic shut-in safety valve.
23.
An alarm shall be installed to alert on-sight personnel whenever an automatic
shut-in on any well occurs. Such a system shall be maintained in operable
condition at all times.
24. For a
liquified compressed gas or refined hydrocarbons storage cavern, a
product/brine separation system and a continuous flare system shall be
installed at or near each brine pit or any other location on the brine system
where the uncontrollable escape of product may occur.
25. The safety control system, separation
system, and flare system utilized shall be approved by the Supervisor of the
State Oil and Gas Board (hereinafter referred to as the "Supervisor").
Metal Tanks and Impervious
Containers
26.
Metal tanks and impervious containers other than earthen pits used for storage
or holding of brine water solutions shall be completely surrounded by a dike
(or firewall) or retaining wall of sufficient height and size so that the
volume enclosed shall be equal to 150% of the capacity of the largest tank or
container inside the firewall; provided, however, that in areas where such
dikes (or firewalls) or retaining walls would be impractical or impossible to
construct and the operator has devised a plan which serves the same purposes,
the Supervisor may, upon proper written application, waive in whole or in part
the requirement of the construction of such walls.
Rework (Well Work)
27. An Application to Rework, Form No. 2,
stating thereon the exact workover procedure, shall be filed with and approved
by the Supervisor prior to the commencement of such work. A Completion Report,
Form No. 3, shall be filed within thirty (30) days following completion of the
well work.
28. No downhole or
wellhead work shall be done prior to notifying the Board. Such notification
shall allow sufficient time for the Supervisor, at his discretion, to have his
representative present to observe the work. Verbal authorization from the Field
Inspector of the area, Field Director, UIC Coordinator or the Supervisor, may
be issued for work conducted under atmospheric or controlled pressure
conditions.
Safety Practices
29. Personnel experienced and/or trained in
the operation of salt cavern storage shall be present at the facility or other
control site to monitor the operation when product is being injected or
withdrawn from the storage cavern.
In the event that crude oil, containing in excess of 5 ppm of
Hydrogen Sulfide, is stored in underground storage caverns, the site location
will be adequately marked denoting the presence of Hydrogen Sulfide.
Directional wind socks will be installed at all locations where the product has
access to the atmosphere.
When injecting crude oil containing more than 5 ppm Hydrogen
Sulfide into the underground storage cavern all applicable portions of
Statewide Rule 66 shall apply, and the brine displaced will be discharged to
brine storage through a flare system.
30. Appropriate safety precaution signs shall
be displayed and unauthorized personnel kept out of the storage area. Each
storage wellhead shall be visibly marked with an appropriate identifying
sign.
31. The wellhead shall be
protected from trespassers and accidental physical damage by a method approved
by the Supervisor.
32. Each company
operating a solution cavern storage well shall conduct a semi-annual safety
inspection of such facility and file with the Board a written report consisting
of the inspection procedure and results within thirty (30) days following the
inspection. Such inspections shall be conducted during the months of January
and July of each year. The operator shall notify the Board at least five (5)
days prior to such inspections so that a representative of the Supervisor may
be present to witness the inspections. Inspections shall include, but not be
limited to, the following:
(a) Operation of
all manual valves
(b) Operation of
all automatic shut-in safety valves including sounding or alarm
devices
(c) Flare system
installation (liquified compressed gas, crude oils, and refined
hydrocarbons)
(d) Earthen brine
pits, tanks, firewalls, and related equipment
(e) Flowlines, manifolds, and related
equipment
(f) Warning signs, safety
fences, etc.
33.
Additional inspections may be made by the Supervisor or his representatives.
All local operators' logs called for by this rule shall be subject to
inspection at this time.
Financial Responsibility, Plugging and
Abandonment.
34. Prior to commencement of plugging
operations a Notice of Intention to Plug and Abandon, Form No. 6, shall be
filed with and approved by the Supervisor. The Notice of Intention to Plug and
Abandon shall state the exact method proposed to plug the well, and shall also
provide the depth to the top of the cavern. If the proposed method to plug does
not meet requirements at the discretion of the Supervisor, then the Supervisor
shall specify the method in
which the well shall be plugged. After properly plugging and
securing the well the Plugging Record, Form 7, shall be filed with the Board
within 30 days.
35. In
addition to the requirements of Statewide Rule 28B the plugging procedure shall
include the following:
(a) Cavern shall be
filled with water to remove product from the cavern.
(b) All suspended casing shall be removed
from the well.
(c) Place a plug in
the cemented casing string so that it is within the salt section near the
cavern roof isolating the well from the cavern.
(d) Cement from the plug to a distance of
fifty (50) feet above the top of the caprock. Allow the cement to set. Tag the
top of the cement to determine the location of the top of the cement. Test
casing to 1000 PSI (minimum) for a period of 30 minutes. Any leaks detected
shall be repaired prior to continuing plugging operation. The Supervisor may
grant an exception to the testing of the casing and allow the entire casing
string to be cemented to the surface with the appropriate grade of
cement.
(e) Cement from fifty (50)
feet below the lowermost USDW to the surface.
(f) Cut all casing strings off at least three
(3) feet below ground level. Weld a steel plate of at least three eighths (3/8)
inch thickness over the top of the casing strings.
(g) Cover casing with soil and restore the
location.
(h) The operator shall
demonstrate Financial Responsibility acceptable to the Board in the amount of
one hundred thousand dollars ($100,000) for each storage cavern. Refer to Oil
and Gas Board, Rule 63 1E 3 for proofs of Financial Responsibility acceptable
to the Board. This Financial Responsibility shall be provided to the Board at
the time of permit application and/or change of operator.
(i) The operator shall within ninety (90)
days of the adoption of this rule by the Board demonstrate Financial
Responsibility acceptable to the Board in the amount of four hundred thousand
dollars ($400,000) for each pit (brine or other) associated in any way with the
operations of their storage cavern facilities. Refer to Oil and Gas Board Rule
63 1E 3 for Proof of Financial Responsibility acceptable to the Board. Any pit
not properly permitted and/or used in the operation of the facility shall be
properly closed within one hundred eighty (180) days of adoption of this rule
by the Board.
36. All
operators shall immediately notify the Supervisor by telephone and follow up
with a letter giving full details concerning fires, leaks and blowouts that are
directly related to the storage cavern.
37. In addition to the above, the following
Statewide Rules with amendments or special requirements noted shall be in force
and effect:
(a) Statewide Rule 4 Application
to Drill
(b) Statewide Rule 5
Transfer of Permit
(c) Statewide
Rule 6 Identification of Well
(d)
Statewide Rule 24 Well logs
(e)
Statewide Rule 45 Waste by Pollution of Air, Fresh Waters and Soils
Prohibited.
(f) Statewide Rule 47
Fluid Injection Reports. Form No. 14A shall be filed each month stating thereon
the following information for each individual well:
1. Saltwater Disposal Wells:
a. Amount of saltwater (brine) injected
during the month.
b. Injection
pressure, reservoir and depth data.
2. Liquefied Compressed Gas, Crude Oils,
Refined Hydrocarbons, Compressed Air and Natural Gas Storage Cavern:
a. Kind or type of product stored.
b. Amount (barrels or MCF) of product
injected into the well during the month.
c. Amount (barrels or MCF) of product removed
from the well during the month.
d.
Total amount (barrels or MCF) of product stored in the well at the end of the
month.
e. The estimated cavern
capacity (barrels or cubic feet).
(g) Statewide Rule 54. Organization
Report
(h) Statewide Rule 55.
Identification of Facilities
(i)
Statewide Rule 56. Records
(j)
Statewide Rule 63. Underground Injection Control
(k) Statewide Rule 66. Operations Involving
Hydrogen Sulfide
Suspension of Operations
38. Should the
Supervisor of the State Oil and Gas Board determine that the continued
operation of liquefied compressed gas, crude oils, refined hydrocarbons,
compressed air or natural gas storage caverns or associated wellhead facilities
(wellhead, valves, brine tanks or pits and flares) would cause unsafe operating
conditions, waste, pollution or contamination to air, fresh water or soil, he
may immediately prohibit further operation of the well or associated wellhead
facilities until such time as it is determined by the Supervisor that the
operator is in compliance with all rules and regulations of the Board.
Board Filings
39. All tests, surveys, and reports required
by these rules shall be filed with the Board within 30 days after such tests
and surveys are conducted.
Penalty
40. Any person, firm or corporation violating
any of these rules and regulations shall be punished as provided by law.
Exceptions
41. The Board expressly reserves the right,
after notice and hearing, to alter, amend, repeal, or grant exceptions to any
or all of the foregoing rules and regulations.
Annual Facility Fees
42. For each facility an annual
fee will be assessed in the amount of one hundred ($100) dollars plus fifty
($50) dollars per unplugged storage cavern and fifty ($50) dollars per
unplugged bringing well associated with storage caverns. These fees shall be
due each January beginning January 1991.
Validity
43. Should any section, subsection or other
provision of this rule be declared by a court of competent jurisdiction to be
invalid, that decision shall not affect the validity of the rule as a whole or
any part thereof, other than the part so declared to be invalid, this Board
hereby declaring that it would have adopted those parts of this rule which are
valid and omitted any parts which may be invalid, if it had known that such
part or parts were invalid at the time of the adoption of this rule.
Effective Date
44. These rules and regulations shall take
effect and be in force from and after February 19, 1992, except where otherwise
provided.
The Board expressly reserves the right, after notice and
hearing, to alter, amend, or repeal said Rule 64 - Underground Storage Wells of
Liquefied Compressed Gases, Crude Oils, Refined Hydrocarbons, Compressed Air,
or Natural Gases in Reservoirs Dissolved in Salt Beds - of the Statewide Rules
and Regulations as amended.