(1) Scope:
(a) This method describes a test procedure
for the determination of open-cup flashpoints of volatile flammable materials
having flashpoints below 175 degrees Fahrenheit;
(b) This method, when applied to paints and
resin solutions which tend to skin over or which are very viscous, gives less
reproducible results than when applied to solvents.
*NOTE: The Public Health Division has obtained
permission from the American Society for Testing Materials, Philadelphia,
Pennsylvania, to reprint this method in their regulations. The test has been
slightly modified for practical reasons.
**NOTE: ASTM Designation: D 1310-59T, issued 1954,
revised 1955, 1956, and 1959. This tentative method has been approved by the
sponsoring committee and accepted by the American Society for Testing Materials
in accordance with established procedures for use pending adoption as standard.
Suggestions for revisions should be addressed to the Society at 1916 Race
Street, Philadelphia, Pennsylvania.
(2) Outline of Method. The sample is placed
in the cup of a Tag Open Tester, and heated at a slow but constant rate. A
small test flame is passed at a uniform rate across the cup at specified
intervals. The flashpoint is taken as the lowest temperature at which
application of the test flame causes the vapor at the surface of the liquid to
flash; that is, ignite but not continue to burn.
(3) Apparatus. The Tag Open-Cup Tester is
illustrated in Figure 1. It consists of the following parts which must conform
to the dimensions shown and have the additional characteristics as noted:
(a) Copper bath, preferably equipped with a
constant level overflow so placed as to maintain the bath liquid level
one-eighth inch below the rim of the glass cup;
(b) Thermometer holder. Support firmly with
ringstand and clamp;
(c)
Thermometer. For flashpoints above 40 degrees Fahrenheit, use the ASTM Tag
Closed Tester Thermometer, range of plus 20 to plus 230 degrees Fahrenheit, in
one degree Fahrenheit divisions and conforming to thermometer 9F of ASTM
Standard E1. For flashpoints from 20 degrees Fahrenheit to 40 degrees
Fahrenheit, use ASTM Tag Closed Tester, Low Range Thermometer 57F. For
flashpoints below 20 degrees Fahrenheit, use ASTM Thermometer 33F.;
(d) Glass test cup. Glass test cup
(Figure 2) of molded clear glass, annealed, heat-resistant, and
free from surface defects;
(e)
Leveling device. Leveling device or guide, for proper adjustment of the liquid
level in the cup (Figure 3). This shall be made of No. 18-gauge polished
aluminum with a projection for adjusting the liquid level when the sample is
added to exactly one-eighth inch below the level of the edge or rim of the
cup;
(f) "Micro" or small gas
burner of suitable dimensions for heating the bath. A screw clamp may be used
to help regulate the gas. A small electric heater may be used;
(g) Ignition taper, which is a small,
straight, blow-pipe type gas burner. The test flame torch prescribed in the
method of test for flash and fire points by Cleveland Open Cup (ASTM
designation: D 92) is satisfactory;
(h) Alternative methods for maintaining the
ignition taper in a fixed horizontal plane above the liquid may be used, as
follows:
(A) Guide wire, 3/32 inch in
diameter and 3-1/2 inches in length, with a right-angle bend one-half inch from
each end. This wire is placed snugly in holes drilled in the rim of the bath,
so that the guide wire is 5/8 inch from the center of the cup and resting on
the rim of the cup;
(B) Swivel-type
taper holder, such as is used in ASTM Method D 92. The height and position of
the taper are fixed by adjusting the holder on a suitable ringstand support
adjacent to the flash cup.
(i) Draft shield, consisting of two
rectangular sheets of noncombustible material, 24 inches x 28 inches, are
fastened together along the 28 inch side, preferably by hinges. A triangular
sheet, 24 inches x 24 inches x 34 inches is fastened by hinges to one of the
lateral sheets (to form a top when shield is open). The interior of the draft
shield shall be painted a flat black.
(4) Procedure:
(a) Place the tester on a solid table free of
vibration, in a location free of perceptible draft, and in a dim
light;
(b) Run water, brine, or
water-glycol solution into the bath to a predetermined level, which will fill
the bath to one-eighth inch below the top when the cup is in place. An overflow
is permissible for water level control;
(c) Firmly support the thermometer vertically
halfway between the center and the edge of the cup on a diameter at right
angles to the guide wire, or on a diameter passing through the center of the
cup and the pivot of the taper. Place so that the bottom of the bulb is
one-fourth inch from the inner bottom surface of the cup. If the old Tagliabue
thermometer is used, immerse to well cover the mercury bulb, but not the wide
body of the thermometer;
(d) Fill
the glass cup with the sample liquid to a depth just one-eighth inch below the
edge, as determined by the leveling device;
(e) Place the guide wire or swivel device in
position, and set the draft shield around the tester so that the sides form
right angles with each other and the tester is well toward the back of the
shield;
(f) If a guide wire is
used, the taper, when passed, should rest lightly on the wire, with the end of
the jet burner just clear of the edge of the guide wire. If the swivel-type
holder is used, the horizontal and vertical positions of the jet are so
adjusted that the jet passes on the circumference of a circle, having a radius
of at least six inches across the center of the cup at right angles to the
diameter passing through the thermometer, and in a plane one-eighth inch above
the upper edge of the cup. The taper should be kept in the "off" position, at
one end or the other of the swing, except when the flame is applied;
(g) Light the ignition flame and adjust it to
form a flame of spherical form matching in size the 5/32-inch sphere on the
apparatus;
(h) Adjust heater source
under bath so that the temperature of the sample increases at a rate of two
plus or minus 0.5 degrees Fahrenheit per minute. With viscous materials, this
rate of heating cannot always be obtained.
(5) Initial Test. Determine an approximate
flashpoint by passing the taper flame across the sample at intervals of two
degrees Fahrenheit. Each pass must be in one direction only. The time required
to pass the ignition flame across the surface of the sample should be one
second. Remove bubbles from the surface of the sample liquid before starting a
determination. Meticulous attention to all details relating to the taper, size
of taper flame, and rate of passing the taper is necessary for good results.
When determining the flashpoint of viscous liquids and those liquids that tend
to form a film of polymer, etc., on the surface, the surface film should be
disturbed mechanically each time before the taper flame is passed.
(6) Recorded Tests. Repeat the procedure by
cooling a fresh portion of the sample, the glass cup, the bath solution, and
the thermometer at least 20 degrees Fahrenheit below the approximate
flashpoint. Resume heating and pass the taper flame across the sample at two
intervals of five degrees Fahrenheit, and then at intervals of two degrees
Fahrenheit until the flashpoint occurs.
(7) Reporting Data. The average of not less
than three recorded tests, other than the initial test, shall be used in
determining the flashpoint and flammability of the substance.
(8) Standardization:
(a) Make determinations in triplicate on the
flashpoint of standard paraxylene and of standard isopropyl alcohol which meet
the following specifications:
(A)
Specifications of p-xylene, flashpoint check grade. P-xylene shall conform to
the following requirements:
(i) Specific
Gravity: 15.56 degrees Centigrade/15.56 degrees Centigrade, 0.860 minimum,
0.866 maximum;
(ii) Boiling Range:
2 degrees Centigrade maximum from start to dry point when tested in accordance
with the method of test for distillation of industrial aromatic hydrocarbons
(ASTM designation: D 850), or the method of test for distillation range of
lacquer solvents and effluents (ASTM designation: D 1078). The range shall
include the boiling point of pur-xylene, which is 138.35 degrees Centigrade
(281.03 degrees Fahrenheit);
(iii)
Purity: 95 percent minimum, calculated in accordance with the method of test
for determination of purity from freezing points of high-purity compounds (ASTM
designation: D 1016), from the experimentally determined freezing point,
measured by the method of test for measurement of freezing points of high
purity compounds for evaluation of purity (ASTM designation: D
1015).
(B) Specifications
for isopropanol, flashpoint check grade. Isopropanol shall conform to the
following requirements:
(i) Specific Gravity:
0.8175 to 0.8185 at 20 degrees Centigrade/20 degrees Centigrade, as determined
by means of a calibrated pycnometer;
(ii) Distillation Range: Shall entirely
distill within a 1.0 degree Centigrade range which shall include the
temperature 80.4 degrees Centigrade as determined by ASTM method D 1078.
Average these values for each compound. If the difference between the values
for these two compounds is less than 15 degrees Fahrenheit (8.5 degrees
Centigrade) or more than 27 degrees Fahrenheit (16 degrees Centigrade), repeat
the determinations or obtain fresh standards.
(b) Calculate a correction factor as follows:
X = 92 - A
Y = 71 - B
Correction:
X + Y/ Z
Where:
A = Observed flash of p-xylene
B = Observed flash of isopropyl alcohol
Apply this correction to all determinations. Half units in
correction shall be discarded.
(9) Precision:
(a) For hydrocarbon solvents having
flashpoints between 60 degrees Fahrenheit and 110 degrees Fahrenheit,
repeatability is plus or minus two degrees Fahrenheit and the reproducibility
is plus or minus five degrees Fahrenheit;
(b) If results from two tests differ by more
than ten degrees Fahrenheit, they shall be considered uncertain and should be
checked. The calibration procedure provided in this method will cancel out the
effect of barometric pressure if calibration and tests are run at the same
pressure. (Data supporting the precision are given in Appendix III of the
1956 Report of Committee D-1 on Paint, Varnish, Lacquers, and Related
Products, Proceedings, American Soc. Testing Mats., Volume 56
(1956).)