(1) Application.
This rule applies to any areas in which MOCA (4,4'-Methylene bis
(2-chloroaniline)) (CAS# 101-14-4) is manufactured, processed, repackaged,
released, handled, or stored, but shall not apply to transhipment in sealed
containers, except for the labeling requirements under OAR
437-002-0364(5)(b), (c), and
(d).
(2) Definitions:
"Absolute filter" is one capable of retaining 99.97 percent of
a monodisperse aerosol of 0.3 µm particles.
"Administrator" means the Administrator of the Oregon
Occupational Safety and Health Division, or any person directed to act for the
Administrator.
"Authorized employee" means an employee whose duties require
them to be in the regulated area and who has been specifically assigned by the
employer.
"Clean change room" means a room where employees put on clean
clothing and/or protective equipment in an environment free of MOCA. The clean
change room shall be contiguous to and have an entry from a shower room, when
the shower room facilities are otherwise required in this rule.
"Closed system" means an operation involving MOCA where
containment prevents the release of MOCA into regulated areas, non-regulated
areas, or the external environment.
"Decontamination" means the inactivation of MOCA or its safe
disposal.
"Disposal" means the safe removal of MOCA from the work
environment.
"Emergency" means an unforeseen circumstance or set of
circumstances resulting in the release of MOCA which may result in exposure to
or contact with MOCA.
"External environment" means any environment external to
regulated and non-regulated areas.
"Isolated system" means a fully enclosed structure other than
the vessel of containment of MOCA which is impervious to the passage of MOCA
and which would prevent the entry of MOCA into regulated areas, non-regulated
areas, or the external environment, should leakage or spillage from the vessel
of containment occur.
"Laboratory type hood" is a device enclosed on three sides and
the top and bottom, designed and maintained so as to draw air inward at an
average linear face velocity of 150 feet per minute with a minimum of 125 feet
per minute; designed, constructed, and maintained in such a way that an
operation involving MOCA within the hood does not require the insertion of any
portion of any employee's body other than their hands and arms.
"Non-regulated area" means any area under the control of the
employer where entry and exit is neither restricted nor controlled.
"Open-vessel system" means an operation involving MOCA in an
open vessel, which is not in an isolated system, a laboratory type hood, nor in
any other system affording equivalent protection against the entry of MOCA into
regulated areas, non-regulated areas, or the external environment.
"Protective clothing" means clothing designed to protect an
employee against contact with or exposure to MOCA.
"Regulated area" means an area where entry and exit is
restricted and controlled.
(3)
Requirements for areas containing MOCA.
(a) A
regulated area shall be established by an employer where MOCA is manufactured,
processed, used, repackaged, released, handled or stored. All such areas shall
be controlled in accordance with the requirements for the following category or
categories describing the operation involved:
(A) Isolated systems. Employees working with
MOCA within an isolated system, such as a "glove box" shall wash their hands
and arms upon completion of the assigned task and before engaging in other
activities not associated with the isolated system.
(B) Closed system operation. Within regulated
areas where MOCA is stored in sealed containers, or contained in a closed
system, including piping systems, with any sample ports or openings closed
while MOCA is contained within:
(i) Access
shall be restricted to authorized employees only; and
(ii) Employees shall be required to wash
hands, forearms, face and neck upon each exit from the regulated areas, close
to the point of exit and before engaging in other activities.
(C) Open vessel system operations.
Open vessel system operations as defined in OAR
437-002-0364(2)
are prohibited.
(D) Transfer from a closed system, charging
or discharging point operations, or otherwise opening a closed system. In
operations involving "laboratory type hoods," or in locations where MOCA is
contained in an otherwise "closed system," but is transferred, charged, or
discharged into other normally closed containers, the provisions of this rule
shall apply.
(i) Access shall be restricted
to authorized employees only.
(ii)
Each operation shall be provided with continuous local exhaust ventilation so
that air movement is always from ordinary work areas to the operation. Exhaust
air shall not be discharged to regulated areas, non-regulated areas or the
external environment unless decontaminated. Clean make-up air shall be
introduced in sufficient volume to maintain the correct operation of the local
exhaust system.
(iii) Employees
shall be provided with, and required to wear, clean, full body protective
clothing (smocks, coveralls, or long-sleeved shirt and pants), shoe covers and
gloves prior to entering the regulated area.
(iv) Employees engaged in MOCA handling
operations must be provided and required to wear and use respiratory
protection, in accordance with OAR 437, Division 2/I, Personal Protective
Equipment, 1910.134, Respiratory Protection.
(v) Prior to each exit from a regulated area,
employees shall be required to remove and leave protective clothing and
equipment at the point of exit and at the last exit of the day, to place used
clothing and equipment in impervious containers at the point of exit for
purposes of decontamination or disposal. The contents of such impervious
containers shall be identified, as required under OAR
437-002-0364(5)(b), (c) and
(d).
(vi) Employees shall be required to wash
hands, forearms, face and neck on each exit from the regulated area, close to
the point of exit, and before engaging in other activities.
(vii) Employees shall be required to shower
after the last exit of the day.
(viii) Drinking fountains are prohibited in
the regulated area.
(E)
Maintenance and decontamination activities. In cleanup of leaks or spills,
maintenance or repair operations on contaminated systems or equipment, or any
operations involving work in an area where direct contact with MOCA could
result, each authorized employee entering that area shall:
(i) Be provided with and required to wear
clean, impervious garments, including gloves, boots and continuous-air supplied
hood in accordance with OAR 437, Division 2/I, Personal Protective Equipment;
(ii) Be decontaminated before
removing the protective garments and hood; and
(iii) Be required to shower upon removing the
protective garments and hood.
(F) Premixed solutions. Where MOCA is present
only in a single solution at a temperature not exceeding 220° F, the
establishment of a regulated area is not required; however:
(i) Only authorized employees shall be
permitted to handle such materials;
(ii) Each day employees shall be provided
with and required to wear a clean change of protective clothing (smocks,
coveralls, or long-sleeved shirts and pants), gloves, and other protective
garments and equipment necessary to prevent contact with the solution in the
process used;
(iii) Employees
shall be required to remove and leave protective clothing and equipment when
leaving the work area at the end of the work day, or at any time solution is
spilled on such clothing or equipment. Used clothing and equipment shall be
placed in impervious containers for purposes of decontamination or disposal.
The contents of such impervious containers shall be identified, as required
under OAR
437-002-0364(5)(b), (c) and
(d).
(iv) Employees shall be required to wash
hands and face after removing such clothing and equipment and before engaging
in other activities;
(vi) Work areas where solution may be spilled
shall be:
(I) Covered daily or after any
spill with a clean covering; or
(II) Cleaned thoroughly daily and after any
spill.
(4) General Regulated Area Requirements:
(a) Emergencies. In an emergency, immediate
measures including, but not limited to, the requirements of sections (A), (B),
(C), (D), and (E) below shall be implemented:
(A) The potentially affected area shall be
evacuated as soon as the emergency has been determined.
(B) Hazardous conditions created by the
emergency shall be eliminated and the potentially affected area shall be
decontaminated prior to the resumption of normal operations.
(C) Special medical surveillance by a
physician shall be instituted within 24 hours, for employees present in the
potentially affected area at the time of the emergency. A report of the medical
surveillance and any treatment shall be included in the incident report, in
accordance with OAR
437-002-0364(6)(b).
(D) Where an employee has a known
contact with MOCA, such employee shall be required to shower as soon as
possible, unless contraindicated by physical injuries.
(E) An incident report on the emergency shall
be reported as provided in OAR
437-002-0364(6)(b).
(F) Emergency deluge showers and
eyewash fountains supplied with running potable water shall be located near,
within sight of, and on the same level with locations where a direct exposure
to MOCA would be most likely as a result of equipment failure, or improper work
practice.
(b) Hygiene
Facilities and Practices.
(A) Storage or
consumption of food, storage or use of containers of beverages, storage or
application of cosmetics, smoking, storage of smoking materials, tobacco
products or other products for chewing, or the chewing of such products, are
prohibited in regulated areas.
(B)
Where employees are required by OAR
437-002-0364 to wash, washing
facilities shall be provided in accordance with OAR 437, Division 2/J,
1910.141, Sanitation.
(C) Where
employees are required by OAR
437-002-0364 to shower, shower
facilities shall be provided in accordance with OAR 437, Division 2/J, 1910.141
Sanitation.
(D) Where employees
wear protective clothing and equipment clean change rooms shall be provided in
accordance with OAR 437, Division 2/J, 1910.141, Sanitation, for the number of
such employees required to change clothes.
(E) Where toilets are in regulated areas,
such toilets shall be in a separate room.
(c) Contamination Control.
(A) Regulated areas, except for outdoor
systems, shall be maintained under pressure negative with respect to
non-regulated areas. Local exhaust ventilation may be used to satisfy this
requirement. Clean make-up air in equal volume shall replace air removed.
(B) Any equipment, materials, or
other item taken into or removed from a regulated area shall be done so in a
manner that does not cause contamination in non-regulated areas or the external
environment.
(C) Decontamination
procedures shall be established and implemented to remove MOCA from the
surfaces of materials, equipment, and the decontamination facility.
(D) Dry sweeping and dry mopping is
prohibited.
(5) Signs, Information and Training.
(a) Signs.
(A) Entrances to regulated areas shall be
posted with signs bearing the legend:
DANGER
MOCA
(4,4'-METHYLENE BIS (2-CHLOROANILINE))
MAY CAUSE CANCER
AUTHORIZED PERSONNEL ONLY
(B) Entrances to regulated areas containing
operations covered in OAR
437-002-0364(3)(a)(E),
shall be posted with signs bearing the legend:
DANGER
MOCA
(4,4'-METHYLENE BIS (2-CHLOROANILINE))
MAY CAUSE CANCER
WEAR RESPIRATORY PROTECTION AND
PROTECTIVE CLOTHING IN THIS AREA
AUTHORIZED PERSONNEL ONLY
(C) Appropriate signs and instructions shall
be posted at the entrance to, and exit from, regulated areas, informing
employees of the procedures that must be followed in entering and leaving a
regulated area.
(b)
Container Contents Identification.
(A)
Provide impervious containers as required under OAR
437-002-0364(3)(a)(D)(v).
(i) Ensure only authorized employees have
access to and handle containers.
(ii) Containers must display the following
warning:
DANGER
CONTENTS CONTAMINATED with MOCA
(4,4'-METHYLENE BIS (2-CHLOROANILINE))
MAY CAUSE CANCER
(B) Label all primary and secondary
containers of MOCA in accordance with 1910.1200.
(c) Lettering.
(A) Lettering on signs and instructions
required by OAR
437-002-0364(5)(a)
[ and (b)] shall be a minimum letter height
of 2 inches.
(B) Labels on
containers required under OAR
437-002-0364(5)(b)(A)(ii)
shall not be less than 1/2 the size of the
largest lettering on the package, and not less than 8 point type in any
instance; provided that no such required lettering need be more than 1 inch in
height.
(d) Prohibited
Statements. No statement shall appear on or near any required sign, label, or
instruction which contradicts or detracts from the effect of any required
warning, information or instruction.
(e) Training and Indoctrination.
(A) Each employee prior to being authorized
to enter a regulated area, shall receive a training and indoctrination program
including, but not necessarily limited to:
(i) The nature of the carcinogenic hazards of
MOCA including local and systemic toxicity;
(ii) The specific nature of the operation
involving MOCA which could result in exposure;
(iii) The purpose for and application of the
medical surveillance program, including, as appropriate, methods of
self-examination;
(iv) The purpose
for and application of decontamination practices and purposes;
(v) The purpose for and significance of
emergency practices and procedures;
(vi) The employee's specific role in
emergency procedures;
(vii)
Specific information to aid the employee in recognition and evaluation of
conditions and situations which may result in the release of MOCA;
(viii) The purpose for and application of
specific first aid procedures and practices; and
(ix) A review of OAR
437-002-0364 at the employee's
first training and indoctrination program and annually thereafter.
(B) Specific emergency
procedures shall be prescribed, and posted, and employees shall be familiarized
with their terms, and rehearsed in their application.
(C) All materials relating to the program
shall be provided upon request to authorized representatives of the
Administrator.
(6) Reports.
(a) Reserved.
(b) Incidents. Incidents which result in the
release of MOCA into any area where employees may be potentially exposed shall
be reported in accordance with this rule.
(A)
A report of the occurrence of the incident and the facts obtainable at that
time, including a report of any medical treatment of affected employees, shall
be made within 24 hours to the Administrator.
(B) A written report shall be filed with the
Administrator within 15 calendar days thereafter, and shall include:
(i) A description of the area involved, and
the extent of known and possible employee exposure and area contamination; and
(ii) A report of any medical
treatment of affected employees, and any medical surveillance program
implemented; and
(iii) An analysis
of the circumstances of the incident, and measures taken or to be taken, with
specific completion dates, to avoid further similar releases.
(7) Medical Surveillance. At no cost to the
employee, a program of medical surveillance shall be established and
implemented for employees considered for assignment to enter regulated areas,
and for authorized employees.
(a)
Examinations:
(A) Before an employee is
assigned to enter a regulated area, a pre-assignment physical examination by a
physician shall be provided. The examination shall include the personal history
of the employee, family and occupational background, including genetic and
environmental factors.
(B)
Authorized employees shall be provided periodic physical examinations, not less
often than annually, following the pre-assignment examination.
(C) In all physical examinations, the
examining physician shall consider whether there exist conditions of increased
risk, including reduced immunological competence, those undergoing treatment
with steroids or cytotoxic agents, pregnancy and cigarette smoking.
(b) Records:
(A) Employers of employees examined pursuant
to this rule shall cause to be maintained complete and accurate records of all
such medical examinations. Records shall be maintained for the duration of the
employee's employment. The employer shall comply with the requirements
concerning transfer of records set forth in Division 2/Z, 1910.1020(h).
(B) Records required by this rule
shall be provided upon request to employees, designated representatives, and
the Administrator in accordance with OAR 437, Division 2/Z, 1910.1020, Access
to Employee Exposure and Medical Records.
(C) Any physician who conducts a medical
examination required by this rule shall furnish to the employer a statement of
the employee's suitability for employment in the specific exposure.
Notes
Or. Admin. Code
§
437-002-0364
WCB 3-1975, f. 10-6-75, ef.
11-1-75; WCB 4-1979, f. 5-21-79, ef. 7-15-79; WCB 8-1980, f. 11-5-80, ef.
12-1-80; OSHA 12-1993, f. 8-20-93, cert. ef. 11-1-93; OSHA 4-2011, f. &
cert. ef. 12-8-11; OSHA 5-2012, f. & cert. ef.
9-25-12
Stat. Auth.: ORS
654.025(2)
& 656.726(4)
Stats. Implemented: ORS
654.001 -
654.295