Or. Admin. Code § 603-029-2700 - Retained Water
(1) Raw meat animal
carcasses and parts will not be permitted to retain water resulting from
post-evisceration processing unless the establishment preparing those carcasses
and parts demonstrates to the department, with data collected in accordance
with a written protocol, that any water retained in the carcasses or parts is
an unavoidable consequence of the process used to meet applicable food safety
requirements.
(2) Raw meat animal
carcasses and parts that retain water from post-evisceration processing and
that are sold, transported, offered for sale or transportation, or received for
transportation, in commerce, must bear a statement on the label in prominent
letters and contiguous to the product name or elsewhere on the principal
display panel of the label stating the maximum percentage of water that may be
retained (e.g., "up to X% retained water," "less than X% retained water," "up
to X% water added from processing"). The percent water statement need not
accompany the product name on other parts of the label. Raw meat animals
carcasses and parts that retain no water may bear a statement that no water is
retained.
(3)
(a) An establishment subject to section (1)
of this rule must maintain on file and available to the Department its written
data-collection protocol. The protocol must explain how data will be collected
and used to demonstrate the amount of retained water in the product covered by
the protocol that is an unavoidable consequence of the process used to meet
specified food safety requirements.
(b) The establishment must notify the
Department as soon as it has a new or revised protocol available for review by
the Department. Within 30 days after receipt of this notification, the
Department may object to or require the establishment to make changes in the
protocol.
(4) Expected
elements of a protocol for gathering water retention data:
(a) Purpose statement. The primary purpose of
the protocol should be to determine the amount or percentage of water
absorption and retention that is unavoidable using a particular chilling system
while achieving the regulatory Pathogen Reduction (PR) performance standard for
Salmonella as set forth in the PR/HACCP regulations (OAR 603-029-0498(2)).
Additional purposes that could be included are determining chilling system
efficiency and evaluating product quality.
(b) Type of washing and chilling system used
by the establishment. Any post-evisceration washing or chilling processes that
affect water retention levels in and microbial loads on raw products should be
described.
(c) Configuration and
any modifications of the chiller system components. A description of
chiller-system configurations and modifications should be provided. The
description should include the number and type of chillers in a series and
arrangements of chilling system components, and the number of evisceration
lines feeding into a chiller system. If there is a pre-chilling step in the
process, its purpose and the type of equipment used should be accurately
described. Any mechanical or design changes made to the chilling equipment
should be described.
(d) Special
features in the chilling process. Any special features in the chilling process,
such as antimicrobial treatments, should be described. Also, the length and
velocity of the dripping line should be described, as well as the total time
allowed for dripping. Any special apparatus, such as a mechanism for squeezing
excessive water, should be explained.
(e) Description of variable factors in the
chilling system. The protocol should describe variable factors that affect
water absorption and retention. Such factors are typically considered to be the
time in chiller water, the water temperature, and agitation. The protocol
should consider air agitation, where applicable. Additional factors that may
affect water absorption and retention are scalding temperature and the pressure
or amount of buffeting applied. Another factor that should be considered is the
method used for evisceration.
(f)
Standards to be met by the chilling system. For example, the chilling system
may be designed simply to achieve a reduction in temperature of ready-to-cook
meat carcasses and parts to less than 40 °F within the time limit specified
by the regulations, or in less time. As to the standard for pathogen
minimization, the Salmonella pathogen reduction standards, as set forth in the
PR/HACCP final rule, have been suggested. Additional microbiological targets,
such as E. coli or Campylobacter levels, or reductions in numbers of other
microorganisms, may also be used.
(g) Testing methods to be employed. The
protocol should detail the testing methods to be used both for measuring water
absorption and retention and for sampling and testing product for pathogen
reductions. The protocol should call for water retention and pathogen reduction
tests at various chilling equipment settings and chilling time-and-temperature
combinations. The method to be used in calculating water absorption and
retention should be reproducible and statistically verifiable. With respect to
the pathogen-reduction aspect of the testing, the Department recommends the
methods used for E. coli and Salmonella testing under the PR/HACCP regulations
(OAR 603-029-0498(2)). The number of samples, the type of samples, the sampling
time period, and the type of testing or measurement should be included in the
protocol.
(h) Reporting of data and
evaluation of results. The protocol should explain how data obtained are to be
reported and summarized. The criteria for evaluating the results and the basis
for conclusions to be drawn should be explained.
(i) Conclusions. The protocol should provide
for a statement of what the data obtained demonstrate and what conclusions were
reached.
Notes
Statutory/Other Authority: ORS 603.085, ORS 619.042 & ORS 619.046
Statutes/Other Implemented: ORS 619.042, ORS 619.046, ORS 619.026 & ORS 619.036
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