(1) Definitions.
(c) Approved - See universal definition in
4/B.
(d) Container assembly - An
assembly of the container and fittings for all container openings, including
shutoff valves, excess flow valves, liquid-level gaging devices, safety relief
devices, and protective housing.
(e) Containers - All vessels, such as tanks,
cylinders, or drums, used to transport or store liquefied petroleum
gases.
(f) DOT - Department of
Transportation.
(g) DOT container -
A container built to comply with 49 CFR Chapter
1.
(h) DOT cylinders - cylinders meeting the
requirements of 49 CFR Chapter
I.
(i) DOT Specifications - regulations of the
Department of Transportation published in 49 CFR Chapter
I.
(j) Liquefied petroleum gases - "LPG" and
"LP-Gas" - Any material made mostly of any of the following hydrocarbons, or
mixtures of them; propane, propylene, butane (normal butane or iso-butane), and
butylenes.
(k) Listed - see
universal definition in 4/B.
(l)
Movable fuel storage tenders or farm carts - Containers not more than 1,200
gallons water capacity, with wheels for towing. They are not highway vehicles,
but may occasionally be moved on public roads or highways. They are a fuel
supply vehicle.
(m) P.S.I.A. -
pounds per square inch absolute.
(n) P.S.I.G. - pounds per square inch
gauge.
(o) Systems - an assembly of
the container or containers, major devices such as vaporizers, safety relief
valves, excess flow valves, regulators, and connecting piping.
(p) Vaporizer-burner - an integral
vaporizer-burner unit, dependent on the heat generated by the burner as the
source of heat to vaporize the liquid used for dehydrators or dryers.
(q) Ventilation, adequate - when specified
for the prevention of fire during normal operation, ventilation is adequate
when the concentration of the gas in a gas-air mixture does not exceed 25
percent of the lower flammable limit.
(3) Basic rules.
(a) Approval of equipment and systems.
(A) Each system using DOT containers
according to 49 CFR Part
178 must use approved container valves, connectors,
manifold valve assemblies, and regulators.
(B) Each system for domestic or commercial
use with containers of 2,000 gallons or less water capacity, other than those
built according to 49 CFR Part
178, must have a container assembly and one or
more regulators, and may include other parts. The system as a unit or the
container assembly as a unit, and the regulator or regulators, must be
individually listed.
(C) In systems
using containers of more then 2,000 gallons water capacity, each regulator,
container valve, excess flow valve, gaging device, and relief valve installed
on or at the container, must be listed by a nationally recognized testing
laboratory. Refer to 29 CFR
1910.7 for the definition of nationally
recognized testing laboratory.
(b) Requirements for construction and
original test of containers.
(A) Containers
used with systems in OAR
437-004-0780(5), (6) and
(8), except in (6)(c)(C), must comply with
the Rules for Construction of Unfired Pressure Vessels, section VIII, Division
1, American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel
Code, 1968 edition.
(B) Containers
constructed according to the 1949 and earlier editions of the ASME Code do not
have to comply with paragraphs U-2 through U-10 and U-19 of it. Do not use
containers constructed according to paragraph U-70 in the 1949 and earlier
editions.
(C) Containers designed,
constructed, and tested before July 1, 1961, according to the Code for Unfired
Pressure Vessels for Petroleum Liquids and Gases, 1951 edition with 1954
Addenda, of the American Petroleum Institute and the American Society of
Mechanical Engineers are acceptable. Containers constructed according to
API-ASME Code do not have to comply with section I or with appendix to section
I. Paragraphs W-601 to W-606 inclusive in the 1943 and earlier editions do not
apply.
(D) Paragraph (3)(b)(A)
above does not prohibit the use or reinstallation of containers constructed and
maintained according to the standard for the Storage and Handling of Liquefied
Petroleum Gases NFPA No. 58 in effect at the time of fabrication.
(c) Welding of containers.
(A) Welding to the shell, head, or any other
part of the container subject to internal pressure, must comply with the code
under which the tank was built. Other welding is permitted only on saddle
plates, lugs, or brackets attached to the container by the tank
manufacturer.
(B) Welding of DOT
containers, must be done by a qualified manufacturer making containers of the
same type, and must comply with DOT regulations.
(d) Markings on containers.
(A) Each container in (3)(b)(A) above, except
as in (3)(b)(D) above must have these markings:
(i) A mark identifying compliance with, and
other markings required by, the rules of the reference under which the
container is constructed; or with the stamp and other markings required by the
National Board of Boiler and Pressure Vessel Inspectors.
(ii) Notation as to whether the container is
designed for underground or aboveground installation or both. If intended for
both and different style hoods are provided, the marking must indicate the
proper hood for each type of installation.
(iii) The name and address of the supplier of
the container, or with the trade name of the container.
(iv) The water capacity of the container in
pounds or gallons, U.S. Standard.
(v) The pressure in p.s.i.g., for which the
container is designed.
(vi) The
wording "This container must not contain a product with a vapor pressure in
excess of - p.s.i.g. at 100° F.," see (m)(G).
(vii) The tare weight in pounds or other
identified unit of weight for containers with a water capacity of 300 pounds or
less.
(viii) Marking indicating the
maximum level to which the container may be filled with liquid at temperatures
between 20° F. and 130° F., except on containers provided with fixed
maximum level indicators or which are filled by weighing. Markings must be
increments of not more than 20° F. This marking may be located on the
liquid level gaging device.
(ix)
The outside surface area in square feet.
(B) Marks must be on a metal nameplate
attached to the container and visible after installation of the container.
(C) When storing or using LP-Gas
and one or more other gases in the same area, the containers must identify
their content.
(e)
Location of containers and regulating equipment.
(A) Containers, and first stage regulating
equipment if used, must be outside buildings, except under one or more of the
following:
(i) In buildings used exclusively
for container charging, vaporization pressure reduction, gas mixing, gas
manufacturing, or distribution.
(vi) Containers awaiting use or resale when
stored according to OAR
437-004-0780(7).
(B) Place individual containers
with respect to the nearest building or group of buildings according to Table
1. [Table not included. See ED. NOTE.]
(C) Do not stack containers on each other
during use.
(D) Keep easily
ignitible material such as weeds and long dry grass 10 feet away from
containers.
(E) Keep at least 20
feet between liquefied petroleum gas containers and flammable liquid tanks. The
minimum separation between a container and the centerline of the dike is 10
feet. This does not apply when LP-Gas containers of 125 gallons or less
capacity are next to Class III flammable liquid tanks of 275 gallons or less
capacity.
(F) Prevent the
accumulation of flammable liquids under adjacent liquefied petroleum gas
containers by diking, diversion curbs, grading or the equivalent.
(G) Do not put liquefied petroleum gas
containers within the dikes around flammable liquid tanks.
(f) Container valves and container
accessories.
(A) Valves, fittings, and
accessories connected directly to the container including primary shutoff
valves, must have a rated working pressure of at least 250 p.s.i.g. and be
suitable for LP-Gas service. Do not use cast iron. This does not prohibit the
use of container valves made of malleable or nodular iron.
(B) Connections to containers, except safety
relief connections, liquid level gaging devices, and plugged openings, must
have shutoff valves as close to the container as practicable.
(C) Excess flow valves, must close
automatically at the rated flows of vapor or liquid as specified by the
manufacturer. The connections or line including valves, fittings, etc., being
protected by an excess flow valve must have a greater capacity than the rated
flow of the excess flow valve.
(D)
Liquid level gaging devices do not need excess flow valves if their outward
flow is less than would pass through a .055 inch opening.
(E) Openings from the container or through
fittings attached directly to it with a pressure gauge connected do not need
shutoff or excess flow valves if they are not larger than .055 inch.
(F) Except as in OAR
437-004-0780(4)(e)(A)(ii),
excess flow and back pressure check valves required here must be inside the
container or at an outside point where the line enters the container. In the
latter case, make installation so that strain beyond the excess flow or back
pressure check valve will not cause a break between the container and the
valve.
(G) Excess flow valves must
have a bypass, not to exceed a .040 inch opening to allow equalization of
pressures.
(H) Containers with
water capacity between 30 gallons and 2,000 gallons, filled by volume and made
after December 1, 1963, must fill into the vapor space.
(g) Piping - including pipe, tubing, and
fittings.
(A) Pipe, except as in OAR
437-004-0780(6)(f)(A),
must be wrought iron or steel (black or galvanized), brass, copper, or aluminum
alloy. Aluminum alloy pipe must be at least Schedule 40. Do not use alloy 5456.
Protect aluminum alloy pipe against external corrosion when it contacts
dissimilar metals other than galvanized steel. Also protect it when it is
subject to repeated wetting by such liquids as water (except rainwater),
detergents, sewage, or leaking from other piping, or it passes through
flooring, plaster, masonry, or insulation. Galvanized sheet steel or pipe,
galvanized inside and out, is good protection. The maximum nominal pipe size
for aluminum pipe is 3/4 inch. Limit pressures to less than 20 p.s.i.g. Do not
install aluminum alloy pipe within 6 inches of the ground.
(i) Vapor piping with operating pressures not
more than 125 p.s.i.g. must be suitable for a working pressure of at least 125
p.s.i.g. It must be at least Schedule 40 (ASTM A-53-69, Grade B Electric
Resistance Welded and Electric Flash Welded Pipe or equal).
(ii) Vapor piping with operating pressures
more than 125 p.s.i.g. and all liquid piping must be suitable for a working
pressure of at least 250 p.s.i.g. It must be at least Schedule 80 if it has
threaded or threaded and back welded joints. It must be at least Schedule 40
(ASTM A-53-69 Grade B Electric Resistance Welded and Electric Flash Welded Pipe
or equal) if it has welded, or welded and flanged joints.
(B) Tubing must be seamless and of copper,
brass, steel, or aluminum alloy. Copper tubing must be type K or L or
equivalent as covered in the Specification for Seamless Copper Water Tube, ANSI
H23.1-1970 (ASTM B88-69). Aluminum alloy tubing must be Type A or B or
equivalent as in Specification ASTM B210-68. It must have markings every 18
inches indicating compliance with ASTM Specifications. The minimum nominal wall
thickness of copper tubing and aluminum alloy tubing is in Table 2 and Table 3.
[Tables not included. See ED. NOTE.]
Protect aluminum alloy tubing against external corrosion when
it contacts dissimilar metals other than galvanized steel. Also protect it when
it is subject to repeated wetting by liquids such as water (except rainwater),
detergents, sewage, or leakage from other piping, or it passes through
flooring, plaster, masonry, or insulation. Galvanized sheet steel or pipe,
galvanized inside and out, is good protection. The maximum outside diameter for
aluminum alloy tubing is 3/4 inch. Limit pressures to less than 20 p.s.i.g. Do
not install aluminum alloy pipe within 6 inches of the ground.
NOTE: The standard size to designate tubing is 1/8
inch smaller than its nominal outside diameter.
(C) Pipe jointmay be screwed, flanged,
welded, soldered, or brazed with a material with a melting point more than
1,000° F. Joints on seamless copper, brass, steel, or aluminum alloy gas
tubing must be made with approved gas tubing fittings, or soldered or brazed
with a material having a melting point more than 1,000° F.
(D) For operating pressures of 125 p.s.i.g.
or less, fittings must withstand a pressure of at least 125 p.s.i.g. For
operating pressures above 125 p.s.i.g., fittings withstand a minimum of 250
p.s.i.g.
(E) You may not use
threaded cast iron pipe fittings such as ells, tees, crosses, couplings, and
unions. Use aluminum alloy fittings with aluminum alloy pipe and tubing. Use
insulated fittings where aluminum alloy pipe or tubing connects with a
dissimilar metal.
(F) Strainers,
regulators, meters, compressors, pumps, etc., are not pipe fittings. This does
not prohibit the use of malleable, nodular, or higher strength gray iron for
such equipment.
(G) All materials
such as valve seats, packing, gaskets, diaphragms, etc., must be resistant to
the action of liquefied petroleum gas.
(H) After assembly, test all piping, tubing,
or hose at not less than normal operating pressures. After installation, test
piping and tubing with a manometer or similar tester that shows a pressure
drop. There must be no leaks. Do not test with a flame.
(I) Use flexible connections to compensate
for expansion, contraction, jarring, vibration, and settling.
(J) Piping outside buildings may be buried,
aboveground, or both. It must have good support and protection against physical
damage. Where soil conditions warrant, protect piping against corrosion. Where
condensation may occur, the piping must pitch back to the container, or there
must be another way to change the condensate back to a vapor.
(h) Hose specifications.
(A) Hose must be made of materials that are
resistant to the action of LP-Gas. If the hose has wire braid reinforcing, it
must be corrosion-resistant.
(B)
Mark hose for container pressure "LP-Gas" or "LPG" at least every 10
feet.
(C) Hose for container
pressure must have a bursting pressure rating of not less than 1,250
p.s.i.g.
(D) Hose for container
pressure must be listed (see definitions in subdivision B).
(E) Hose connections for container pressure
must withstand, without leaks, a test pressure of at least 500
p.s.i.g.
(F) Hose and hose
connections on the low-pressure side of the regulator or reducing valve must
have a bursting pressure rating of not less than 125 p.s.i.g. or five times the
set pressure of the relief devices protecting that portion of the system,
whichever is higher.
(G) Hose is
acceptable on the low-pressure side of regulators to connect to other than
domestic and commercial gas appliances if:
(i)
The appliances connected with a hose are portable and need a flexible
connection.
(ii) For use inside
buildings the hose must be of minimum practical length, but not more than 6
feet except as in OAR
437-004-0780(4)(e)(A)
(vii). It may not extend from one room to
another, nor pass through any walls, partitions, ceilings, or floors. Such hose
must be in view and not concealed. Outside buildings, the hose may be longer
but must be as short as practical.
(iii) Use only approved hose. Do not use it
where temperatures are likely to be more than 125° F. Securely connect the
hose to the appliance and do not use rubber slip ends.
(iv) The shutoff valve for an appliance
connected by hose must be in the metal pipe or tubing and not at the appliance
end of the hose. When shutoff valves are installed close to each other, take
precautions to prevent operation of the wrong valve.
(v) Protect hose connected to wall outlets
from physical damage.
(i) Safety devices.
(A) Every container except those meeting DOT
specifications and every vaporizer (except motor fuel vaporizers and except
vaporizers in OAR
437-004-0780(3)(j)(B)
(iii) and (5)(d)(E)(i)) whether heated by
artificial means or not, must have one or more spring loaded safety relief
valves. These valves must allow free venting to the outer air with discharge
not less than 5 feet horizontally away from any opening into nearby buildings.
The rate of discharge must meet the requirements of (3)(i)(B) or (3)(i)(C)
below for vaporizers.
(B) The
minimum rate of discharge in cubic feet per minute of air at 120 percent of the
maximum permitted start to discharge pressure for safety relief valves on
containers other than DOT containers must be as follows: [Table not included.
See ED. NOTE.]
(C) Minimum Required
Rate of Discharge for Safety Relief Valves for Liquefied Petroleum Gas
Vaporizers (Steam Heated, Water Heated, and Direct Fired). Determine the
minimum required rate of discharge for safety relief valves as follows:
(i) Obtain the total surface area by adding
the surface area of the vaporizer shell in square feet directly in contact with
LP-Gas and the heat exchanged surface area in square feet directly in contact
with LP-Gas.
(ii) Obtain the
minimum required rate of discharge in cubic feet of air per minute, at 60°
F. and 14.7 p.s.i.a. from (3)(i)(B) above, for this total surface
area.
(D) Container and
vaporizer safety relief valves must be set to start-to-discharge, with relation
to the design pressure of the container, according to Table 4.
(E) Safety relief devices used with systems
having other than DOT containers must discharge at not less than the rates in
(3)(i)(B) above, before the pressure is more than 120 percent of the maximum
(not including the 10 percent in (3)(i)(D) above) permitted start to discharge
pressure setting of the device. [Table not included. See ED. NOTE.]
(F) Some places have continuous high
temperatures that require storage of a lower vapor pressure product or the use
of a higher designed pressure vessel to prevent the safety valves opening. As
an alternative use cooling devices like sprayers, shade or other
methods.
(G) Place safety relief
valves to discourage tampering. If pressure setting or adjustment is external,
the relief valves must have approved means for sealing adjustment.
(H) Shutoff valves must not be between the
safety relief devices and the container, or the equipment or piping to which
the safety relief device is connected unless there is full required capacity
flow through the safety relief device.
(I) Safety relief valves must have direct
communication with the vapor space of the container at all times.
(J) Mark each container safety relief valve
used with systems covered by OAR
437-004-0780(5), (6), and
(8), except as in (6)(c)(C) as follows:
(i) "Container Type" of the pressure vessel
on which the valve is designed to be installed;
(ii) The pressure in p.s.i.g. at which the
valve will discharge;
(iii) The
actual rate of discharge of the valve in cubic feet per minute of air at
60° F. and 14.7 p.s.i.a.;
(iv)
The manufacturer's name and catalog number, for example: T200-250-4050 AIR -
indicating that the valve is suitable for use on a Type 200 container that it
is set to start to discharge at 250 p.s.i.g., and
(v) That its rate of discharge is 4,050 cubic
feet per minute of air as noted in OAR
437-004-0780(i)(B).
(K) Safety relief valve
assemblies, including their connections, must provide the rate of flow required
for the container on which they are installed.
(L) A hydrostatic relief valve must be
between each pair of shut-off valves on liquefied petroleum gas liquid piping
to discharge into a safe atmosphere. The start-to-discharge pressure setting
must not be more than 500 p.s.i.g. The minimum setting on relief valves in
piping connected to other than DOT containers must not be lower than 140
percent of the container relief valve setting and in piping connected to DOT
containers not lower than 400 p.s.i.g. The start-to-discharge pressure setting
of a relief valve installed on the discharge side of a pump, must be more than
the maximum pressure permitted by the recirculation device in the
system.
(N) Container safety relief devices and
regulator relief vents must be at least five (5) feet in any direction from air
openings into sealed combustion system appliances or mechanical ventilation air
intakes.
(j) Vaporizer
and housing.
(A) Indirect fired vaporizers
using steam, water, or other heating medium must comply with the following:
(i) Vaporizers must comply with OAR
437-004-0780(3)(b)(A)-(C)
and have permanent marks as follows:
(I) The code marking signifying the
specifications of the vaporizer.
(II) The allowable working pressure and
temperature for the vaporizer.
(III) The sum of the outside surface area and
the inside heat exchange surface area in square feet.
(IV) The name or symbol of the
manufacturer.
(ii)
Vaporizers with an inside diameter of 6 inches or less exempted by the ASME
Unfired Pressure Vessel Code, Section VIII of the ASME Boiler and Pressure
Vessel Code - 1968 must have a design pressure not less than 250 p.s.i.g. and
need no permanent marks.
(iii) Do
not install heating or cooling coils inside a storage container.
(iv) Vaporizers are acceptable in buildings,
rooms, sheds, or lean-tos used exclusively for gas manufacturing or
distribution, or in other structures of light, noncombustible construction or
equivalent, well ventilated near the floor line and roof. When vaporizing
and/or mixing equipment is in a structure or building not used exclusively for
gas manufacturing or distribution, either attached to or within such a
building, separate the structure or room from the rest of the building with a
wall that will withstand a static pressure of at least 100 pounds per square
foot. This wall must have no openings or pipe or conduit passing through it.
Such structure or room must have enough ventilation and must have a roof or at
least one exterior wall of lightweight construction.
(v) Vaporizers must have, at or near the
discharge, a relief valve with an discharge rate complying with OAR
437-004-0780(3)
(i)(C), except as in (4)(d)(F)(i).
(vi) The heating medium lines into and
leaving the vaporizer must have suitable means for preventing gas flow into the
heat systems in the event of tube rupture in the vaporizer. Vaporizers must
have suitable automatic means to prevent liquid passing through the vaporizers
to the gas discharge piping.
(vii)
The device that supplies the necessary heat for producing steam, hot water, or
other heating medium may be in a building, compartment, room, or lean-to that
must have ventilation near the floorline and roof to the outside. A wall that
can withstand a static pressure of at least 100 pounds per square foot must
separate the device from all compartments or rooms that have liquefied
petroleum gas vaporizers, pumps, and central gas mixing devices. This wall must
have no openings or pipes or conduit passing through it. This requirement does
not apply to the domestic water heaters that may supply heat for a vaporizer in
a domestic system.
(viii) Gas-fired
heating systems supplying heat exclusively for vaporization purposes must have
automatic devices to shut off the flow of gas to main burners, if the pilot
light should fail.
(ix) Vaporizers
may be an integral part of a fuel storage container directly connected to the
liquid section or gas section or both.
(x) Vaporizers must not have fusible
plugs.
(xi) Vaporizer houses must
not have unprotected drains to sewers or sump pits.
(B) Atmospheric vaporizers using heat from
the ground or surrounding air must be as follows:
(i) Buried underground; or
(ii) Inside the building close to a point at
which pipe enters the building if the capacity of the unit does not exceed 1
quart.
(iii) Vaporizers of less
than 1 quart capacity heated by the ground or surrounding air, need not have
relief valves if adequate tests show that the assembly is safe without
them.
(C) Make, mark and
install direct gas-fired vaporizers as follows:
(i)
(I) In
accordance with the requirements of the American Society of Mechanical
Engineers Boiler and Pressure Vessel Code - 1968 that are applicable to the
maximum working conditions for which the vaporizer is designed.
(II) With the name of the manufacturer; rated
B.t.u. input to the burner; the area of the heat exchange surface in square
feet; the outside surface of the vaporizer in square feet; and the maximum
vaporizing capacity in gallons per hour.
(ii)
(I)
Vaporizers may be connected to the liquid section or the gas section of the
storage container, or both; but in any case there must be at the container a
manually operated valve in each connection to permit completely shutting off
when desired, of all flow of gas or liquid from container to
vaporizer.
(II) Vaporizers with
capacity not more than 35 gallons per hour must be at least 5 feet from
container shutoff valves. Vaporizers with capacity of more than 35 gallons but
not more than 100 gallons per hour must be at least 10 feet from the container
shutoff valves. Vaporizers with a capacity more than 100 gallons per hour must
be at least 15 feet from container shutoff valves.
(iii) Vaporizers may be in buildings, rooms,
housings, sheds, or lean-tos used exclusively for vaporizing or mixing of
liquefied petroleum gas. Vaporizing housing structures must be of
non-combustible construction, well ventilated near the floorline and the
highest point of the roof. When vaporizer and/or mixing equipment is located in
a structure or room attached to or within a building, such structure or room
must be separated from the remainder of the building by a wall that can
withstand a static pressure of at least 100 pounds per square foot. This wall
must have no openings or pipes or conduit passing through it. Such structure or
room must have adequate ventilation, and must have a roof or at least one
exterior wall of lightweight construction.
(iv) Vaporizers must have at or near the
discharge, a relief valve with an effective discharge rate complying with OAR
437-004-0780(3)(i)(C).
The relief valve must not be subjected to temperatures more than 140°
F.
(v) Vaporizers must have
suitable automatic means to prevent liquid passing from the vaporizer to the
gas discharge piping of the vaporizer.
(vi) Vaporizers must have means for manually
turning off the gas to the main burner and pilot.
(vii) Vaporizers must have automatic devices
to shut off the flow of gas to main burners if the pilot light should fail.
When the flow through the pilot is more than 2,000 B.t.u. per hour, the pilot
also must have an automatic device to shut off the flow of gas to the pilot if
the pilot flame goes out.
(viii)
Pressure regulating and pressure reducing equipment if within 10 feet of a
direct fire vaporizer must be separated from the open flame by a substantially
airtight noncombustible partition or partitions.
(ix) Except as in (iii), keep the following
minimum distances between direct fired vaporizers and the nearest building or
group of buildings:
(I) Ten feet for
vaporizers with a capacity of 15 gallons per hour or less vaporizing
capacity.
(II) Twenty-five feet for
vaporizers with a vaporizing capacity of 16 to 100 gallons per hour.
(III) Fifty feet for vaporizers with a
vaporizing capacity more than 100 gallons per hour.
(x) Direct fired vaporizers must not raise
the product pressure above the design pressure of the vaporizer equipment or
raise the product pressure within the storage container above the pressure in
the second column of Table H-8.
(xi) Vaporizers must not have fusible
plugs.
(xii) Vaporizers must not
have unprotected drains to sewers or sump pits.
(D) Install and use direct gas-fired tank
heaters as follows:
(i) Direct gas-fired tank
heaters, and tanks to which they are applied, must only be above
ground.
(ii) Tank heaters must have
permanent markings with the name of the manufacturer, the rated B.t.u. input to
the burner, and the maximum vaporizing capacity in gallons per hour.
(iii) Tank heaters may be an integral part of
a fuel storage container directly connected to the container liquid section, or
vapor section, or both.
(iv) Tank
heaters must have a means for manually turning off the gas to the main burner
and pilot.
(v) Tank heaters must
have an automatic device to shut off the flow of gas to main burners, if the
pilot light should fail. When flow through pilot exceeds 2,000 B.t.u. per hour,
the pilot also must have an automatic safety device to shut off the gas to the
pilot if the pilot flame goes out.
(vi) Separate pressure regulating and
pressure reducing equipment if within 10 feet of a direct fired tank heater,
from the open flame by a substantially airtight noncombustible
partition.
(vii) Keep these minimum
distances between a storage tank heated by a direct fired tank heater and the
nearest important building or group of buildings:
(I) Ten feet for storage containers of less
than 500 gallons water capacity.
(II) Twenty-five feet for storage containers
of 500 to 1,200 gallons water capacity.
(III) Fifty feet for storage containers of
over 1,200 gallons water capacity.
(viii) No direct fired tank heater must raise
the product pressure within the storage container over 75 percent of the
pressure set out in the second column of Table H-8.
(E) The vaporizer section of
vaporizer-burners used for dehydrators or dryers must be outside of buildings
and as follows:
(i) Vaporizer-burners must
have a minimum design pressure of 250 p.s.i.g. with a factor of safety of
five.
(ii) Manually operated
positive shut-off valves must be at the containers to shut off all flow to the
vaporizer-burners.
(iii) Minimum
distances between storage containers and vaporizer-burners is as follows:
[Table not included. See ED. NOTE.]
(iv) The vaporizer section of
vaporizer-burners must have a hydrostatic relief valve. The relief valve must
not be subjected to temperatures more than of 140° F. The
start-to-discharge pressure setting must be set protect the components
involved, but not less than 250 p.s.i.g. The discharge must be upward and away
from component parts of the equipment and away from operating
personnel.
(v) Vaporizer-burners
must have means for manually turning off the gas to the main burner and
pilot.
(vi) Vaporizer-burners must
have automatic devices to shut off the flow of gas to the main burner and pilot
if it goes out.
(vii) Locate or
protect pressure regulating and control equipment so that the temperatures
surrounding this equipment do not exceed 140° F. except that you may use
equipment components at higher temperatures if designed to withstand such
temperatures.
(viii) Pressure
regulating and control equipment when downstream of the vaporizer must be able
to withstand the maximum discharge temperature of the vapor.
(ix) The vaporizer section of
vaporizer-burners must not have fusible plugs.
(x) Vaporizer coils or jackets must be
ferrous metal or high temperature alloys.
(xi) Equipment using vaporizer-burners must
have automatic shutoff devices upstream and downstream of the vaporizer section
connected to operate in case of excessive temperature, flame failure, and, if
applicable, insufficient airflow.
(k) Filling densities.
(A) The "filling density" is the percent
ratio of the weight of the gas in a container to the weight of water the
container will hold at 60° F. Fill containers according to the filling
densities in Table 5. [Table not included. See ED. NOTE.]
(B) Except as in (3)(k)(C) below, any
container including mobile cargo tanks and portable tank containers, shipped
under DOT jurisdiction or made according to 49 CFR Chapter
I Specifications
must be charged according to 49 CFR Chapter
I requirements.
(C) Portable containers not subject to DOT
jurisdiction (such as, but not limited to, motor fuel containers on industrial
and lift trucks, and farm tractors in OAR
437-004-0780(6),
or containers recharged at the installation) may be filled either by weight, or
by volume using a fixed length dip tube gaging device.
(l) LP-Gas in buildings.
(A) Pipe vapor into buildings at pressures
more than 20 p.s.i.g. only if the buildings or separate areas:
(i) Comply with this section;
(ii) Are used only for vaporization
equipment, pressure reduction, gas mixing, gas manufacturing, or distribution,
or to house internal combustion engines, industrial processes, research and
experimental laboratories, or equipment and processes using such gas and with a
similar hazard;
(iii) Buildings,
structures, or equipment under construction or undergoing major
renovation.
(B) Liquid is
permitted in buildings as follows:
(i)
Buildings, or separate areas of buildings, used exclusively to house equipment
for vaporization, pressure reduction, gas mixing, gas manufacturing, or
distribution, or to house internal combustion engines, industrial processes,
research and experimental laboratories, or equipment and processes using such
gas and having a similar hazard; and when such buildings, or separate areas are
constructed according to this section.
(ii) Buildings, structures, or equipment
under construction or undergoing major renovation if the temporary piping meets
the following conditions:
(I) Liquid piping
inside the building must conform to the requirements of OAR
437-004-0780(3)(g),
and must not exceed three-fourths iron pipe size. Copper tubing with an outside
diameter of 3/4 inch or less is acceptable if it conforms to Type K of
Specifications for Seamless Water Tube, ANSI H23.1-1970 (ASTM B88-69) (see
Table 24). All such piping must have protection against construction hazards.
Liquid piping inside buildings must be kept to a minimum. Fasten such piping
securely to walls or other surfaces for adequate protection from breakage and
place it to subject the liquid line to lowest ambient temperatures.
(II) There must be a shutoff valve in each
intermediate branch line where it takes off the main line. A shutoff valve must
also be at the appliance end of the intermediate branch line. Such shutoff
valves must be upstream of any flexible connector used with the
appliance.
(III) Suitable excess
flow valves must be in the container outlet line supplying liquid LP-Gas to the
building. A suitable excess flow valve must be immediately downstream of each
shutoff valve. Suitable excess flow valves must be installed and sized where
piping size is reduced.
(V) Do not use hose to carry liquid between
the container and the building or at any point in the liquid line, except at
the appliance connector.
(VI) Where
flexible connectors are necessary for appliance installation, make them as
short as practicable and they must comply with OAR
437-004-0780(3)(g)(B) or
(h).
(VII) Minimize the release of fuel by either
of the following methods when any section of piping or appliances is
disconnected.
(C) Using an approved automatic quick-closing
coupling (a type closing in both directions when coupled in the fuel line); or
(D) Closing the valve nearest to
the appliance and allowing the appliance to operate until the fuel in the line
is consumed.
(m) Transfer of liquids.
The employer must assure that:
(A) At least
one attendant stays close to the transfer connection, during the transfer of
the product.
(B) Do not use or
refill containers made according to 49 CFR Part
178 and authorized by 49 CFR
Chapter
1 as a "single trip" or "nonrefillable container."
(C) Do not vent gas or liquid to the
atmosphere while transferring contents of one container to another, except as
in OAR
437-004-0780(6)(e)(D).
This does not preclude the use of listed pumps that use LP-Gas vapor as a
source of energy. They may vent to the atmosphere at a rate not more than that
from a .1200 inch opening. Such venting and liquid transfer must be at least 50
feet from the nearest building.
(D)
Filling of fuel containers for industrial trucks or motor vehicles from
industrial bulk storage containers must be at least 10 feet from the nearest
masonry-walled building or at least 25 feet from the nearest building or other
construction and in any case, not less than 25 feet from any building
opening.
(E) Filling of portable
containers, containers on skids, fuel containers on farm tractors, or similar
applications, from storage containers used in domestic or commercial service,
must be at least 50 feet from the nearest building.
(F) The filling connection and the vent from
the liquid level gages in containers, filled at point of installation, must be
at least 10 feet in any direction from air openings into sealed combustion
system appliances or mechanical ventilation air intakes.
(G) Gage and charge fuel supply containers
only in the open air or in buildings especially for that purpose.
(H) The maximum vapor pressure of the product
at 100° F. during transfer into a container must comply with paragraphs OAR
437-004-0780(c)(2) and
(d)(3). (For DOT containers use DOT
requirements.)
(I) Use only gases
for which the system is designed, examined, and listed, particularly regarding
pressures.
(J) Pumps or compressors
must be designed for use with LP-Gas. When using compressors they must take
suction from the vapor space of the container being filled and discharge to the
vapor space of the container being emptied.
(K) Pumping systems, with a positive
displacement pump, must have a recirculating device that limits the
differential pressure on the pump under normal operating conditions to its
maximum differential pressure rating. Protect the discharge of the pumping
system so that pressure is never more than 350 p.s.i.g. If a recirculation
system discharges into the supply tank and has a manual shutoff valve, there
must be an adequate secondary safety recirculation system that has no means of
making it inoperative. Manual shutoff valves in recirculation systems must be
open except during an emergency or when the system is under repair.
(L) When necessary, unloading piping or hoses
must have suitable bleeder valves to relieve pressure before
disconnection.
(M) Agricultural air
moving equipment, including crop dryers, must be off when filling supply
containers unless the air intakes and sources of ignition are at least 50 feet
from the container.
(N)
Agricultural equipment using open flames or equipment with integral containers,
such as flame cultivators, weed burners, and, tractors, must be off during
refueling.
(n) Tank car
or transport truck loading or unloading points and operations.
(A) The track of tank car sidings must be
relatively level.
(B) A "Tank Car
Connected" sign, as covered by DOT rules, must be at the active end or ends of
the siding while the tank car is connected.
(C) While cars are on sidetrack for loading
or unloading, block the wheels at both ends.
(D) The employer must insure that an employee
is always present during loading or unloading of tank cars or trucks.
(E) A backflow check valve, excess-flow
valve, or a shutoff valve with means of remote closing, to protect against
uncontrolled discharge of LP-Gas from storage tank piping must be close to the
point where the liquid piping and hose or swing joint pipe connect.
(F) Except as in (3)(n)(G) below, when the
size (diameter) of the loading or unloading hoses and/or piping is reduced
below the size of the tank car or transport truck loading or unloading
connections, the adaptors to which lines are attached must have either a
backflow check valve, a properly sized excess flow valve, or shutoff valve with
means of remote closing, to protect against uncontrolled discharge from the
tank car or transport truck.
(G)
The requirement of (3)(n)(F) above does not apply if the tank car or transport
has a quick-closing internal valve that remotely closes.
(H) The location of the tank car or transport
truck loading or unloading point must consider the following:
(i) Nearness to railroads and highway
traffic.
(ii) With respect to
buildings on installer's property.
(iii) Nature of occupancy.
(iv) Topography.
(v) Type of construction of
buildings.
(vi) Number of tank cars
or transport trucks that may be safely loaded or unloaded at one
time.
(vii) Frequency of loading or
unloading. Where practical, the distance of the unloading or loading point must
conform to the distances in OAR
437-004-0780(3)(e)(B).
(o) Instructions. Personnel
performing installation, removal, operation, and maintenance work must have
proper training.
(p) Electrical
equipment and other sources of ignition.
(A)
Fixed electrical equipment in classified areas must comply with OAR
437-004-0780(q).
Other electrical equipment and wiring must comply with 4/S.
(B) There must be no open flames or other
sources of ignition in vaporizer rooms (except those housing direct-fired
vaporizers), pump houses, container charging rooms or other similar locations.
Direct-fired vaporizers may not be in pump houses or container charging
rooms.
(C) Liquefied petroleum gas
storage containers do not require lightning protection.
(D) Since liquefied petroleum gas is in a
closed system of piping and equipment, the system does not need to be
electrically conductive or electrically bonded for protection against static
electricity.
(E) Open flames,
cutting or welding, portable electric tools, and extension lights capable of
igniting LP-Gas, must not be in classified areas in Table 6 unless the LP-Gas
facilities are free of all liquid and vapor. [Table and Figure not included.
See ED. NOTE.]
(q) Fixed
electrical equipment in classified areas. Fixed electrical equipment and wiring
in classified areas in Table 6 must comply with Table 6 and subdivision 4/S.
This provision does not apply to fixed electrical equipment at residential or
commercial installations of LP-Gas systems or to systems covered by OAR
437-004-0780(4).
(r) Liquid-level gaging device.
(A) Each container made after December 31,
1965, and filled on a volumetric basis must have a fixed liquid-level gage to
indicate the maximum filling level as in OAR
437-004-0780(b)(19)(v).
Each container made after December 31, 1969, must have permanently attached to
the container adjacent to the fixed level gage a marking showing the percentage
full that will be shown by that gage. When there is also a variable
liquid-level gage, the fixed gage will also serve as a way to check the
variable gage. OAR
437-004-0780(b)(12)
requires these gages in charging
containers.
(B) Arrange all
variable gaging devices so that the maximum allowed liquid level for butane,
for a 50 - 50 mixture of butane and propane, and for propane, is readily
determinable. The markings indicating the various liquid levels from empty to
full must be on the system nameplate or gaging device or part may be on the
system nameplate and part on the gaging device. Dials of magnetic or rotary
gages must show whether they are for cylindrical or spherical containers and
whether for aboveground or underground service. The dials of gages intended for
use only on aboveground containers of over 1,200 gallons water capacity must be
so marked.
(C) Gaging devices that
require bleeding of the product to the atmosphere, such as the rotary tube,
fixed tube, and slip tube, must have a bleed valve maximum opening not larger
than .0550 inch, unless they have an excess flow valve.
(D) Gaging devices must have a design working
pressure of at least 250 p.s.i.g.
(E) Length of tube or position of fixed
liquid-level gage must indicate the maximum fill level of the container for the
product contained. This level must be based on the volume of the product at
40° F. at its maximum permitted filling density for aboveground containers
and at 50° F. for underground containers. The employer must calculate the
filling point for which the fixed liquid level gage must be designed according
to the method in this subdivision.
(i) It is
impossible to set out in a table the length of a fixed dip tube for various
capacity tanks because of the varying tank diameters and lengths and because
the tank may be installed either in a vertical or horizontal position. Knowing
the maximum permitted filling volume in gallons, however, the length of the
fixed tube can be determined by the use of a strapping table obtained from the
container manufacturer. The length of the fixed tube should be such that when
its lower end touches the surface of the liquid in the container, the contents
of the container will be the maximum permitted volume as determined by the
following formula: [Formula not included. See ED. NOTE.]
(ii) Formula for determining maximum volume
of liquefied petroleum gas for which a fixed length of dip tube must be set:
[Table not included. See ED. NOTE.]
(iii) The maximum volume of LP-Gas that can
be in a container when determining the length of the dip tube expressed as a
percentage of total water content of the container is calculated by the
following formula.
(iv) The maximum
weight of LP-Gas which may be placed in a container for determining the length
of a fixed dip tube is determined by multiplying the maximum volume of
liquefied petroleum gas obtained by the formula in (3)(r)(E)(i) above by the
pounds of liquefied petroleum gas in a gallon at 40° F. for abovegound and
at 50° F. for underground containers. For example, typical pounds per
gallon are below: [Formula not included. See ED. NOTE.]
(F) Fixed liquid-level gages on containers
other than DOT containers must be stamped on the exterior of the gage with the
letters "DT" followed by the vertical distance (expressed in inches and carried
out to one decimal place) from the top of container to the end of the dip tube
or to the centerline of the gage when it is at the maximum permitted filling
level. For portable containers that may be filled in the horizontal and/or
vertical position the letters "DT" must be followed by "V" with the vertical
distance from the top of the container to the end of the dip tube for vertical
filling and with "H" followed by the proper distance for horizontal filling.
For DOT containers the stamping must be both on the exterior of the gage and on
the container. On above-ground or cargo containers where the gages are
positioned at specific levels, the marking may be in percent of total tank
contents and the marking must be on the container.
(G) Columnar gage glasses must be restricted
to charging plants where the fuel is withdrawn in the liquid only. They must
have valves with metallic handwheels, excess flow valves, and extra-heavy glass
adequately protected with a metal housing applied by the gage manufacturer.
They must be shielded against the direct rays of the sun. Do not use columnar
gage glasses on tank trucks, motor fuel tanks or on containers used in
domestic, commercial, and industrial installations.
(H) Gaging devices of the float, or
equivalent type that do not require flow for their operation and with
connections extending to a point outside the container do not have to have
excess flow valves if the piping and fittings will withstand the container
pressure and are properly protected against physical damage.
(s) Requirements for
appliances.
(A) Except as in (3)(s)(B) below,
new commercial and industrial gas consuming appliances must be
approved.
(B) If an appliance was
made to use a gas other than LP-Gas, it may be used with LP-Gas only after it
is properly converted, adapted and tested for performance before placing it in
use.
(C) Unattended heaters inside
buildings for animal or poultry production or care must have an approved
automatic device to shut off the gas if the flame goes out.
(D) Install all agricultural appliances or
equipment according to the requirements of this section and the following:
(i) Domestic and commercial appliances - NFPA
54-1969, Standard for the Installation of Gas Appliances and Gas
Piping.
(ii) Industrial appliances
- NFPA 54A-1969, Standard for the Installation of Gas Piping and Gas Equipment
on Industrial Premises and Certain Other Premises.
(iii) Standard for the Installation and Use
of Stationary Combustion Engines and Gas Turbines - NFPA
37-1970.
(5) Systems using
containers other than DOT containers.
(a)
Application. This paragraph applies specifically to systems using storage
containers other than those that comply with DOT specifications. OAR
437-004-0780(3)
applies unless otherwise noted in OAR
437-004-0780(3).
(b) Design pressure and classification of
storage containers. Storage containers must comply with Table 9. [Table not
included. See ED. NOTE.]
(c)
Container valves and accessories, filler pipes, and discharge pipes.
(A) The filling pipe inlet terminal must not
be inside a building. For containers with a water capacity of 125 gallons or
more, such terminals must be at least 10 feet from any building, 5 feet or more
from a driveway (see OAR
437-004-0780(3)(e)(B))
and in a protective housing built for the purpose.
(B) The filling connection must have one of
the following:
(i) Combination back-pressure
check valve and excess flow valve.
(ii) One double or two single back-pressure
check valves.
(iii) A positive
shutoff valve, with either:
(I) An internal
back-pressure valve; or
(II) An
internal excess flow valve.
(C) All openings in a container must have
approved automatic excess flow valves except in the following: Filling
connections in OAR
437-004-0780(5)(c)(B);
safety relief connections, liquid-level gaging devices OAR
437-004-0780(3)(f)(D);
pressure gage connections in (3)(f)(E).
(D) If the following exist, you do not need
an excess flow valve in the withdrawal service line:
(i) Such systems' total water capacity does
not exceed 2,000 U.S. gallons.
(ii)
Control of the discharge from the service outlet is by a manual shutoff valve
that is:
(I) Threaded directly into the
service outlet of the container; or
(II) Is an integral part of a substantial
fitting threaded into or on the service outlet of the container; or
(III) Threaded directly into a substantial
fitting threaded into or on the service outlet of the
container.
(iii) The
shutoff valve has an attached handwheel or the equivalent.
(iv) The controlling orifice between the
contents of the container and the outlet of the shutoff valve is not more than
5/16 inch in diameter for vapor withdrawal systems and 1/8 inch in diameter for
liquid withdrawal systems.
(v) An
approved pressure-reducing regulator is directly attached to the outlet of the
shutoff valve and is rigidly supported, or that an approved pressure-reducing
regulator is attached to the outlet of the shutoff valve with a suitable
flexible connection, if the regulator has adequate support and protection on or
at the tank.
(E) All
inlet and outlet connections except safety relief valves, liquid level gaging
devices and pressure gages on containers of 2,000 gallons water capacity, or
more, and on any container that supplies fuel directly to an internal
combustion engine, must have labeling to show whether they communicate with
vapor or liquid space. Labels may be on valves.
(F) Instead of an excess flow valve, openings
may have a quick-closing internal valve that, except during operating periods
remains closed. The internal mechanism for such valves may have a secondary
control that must have a fusible plug (not more than 220° melting point)
that closes the internal valve automatically in case of fire.
(G) There can be only two plugged openings on
a container of 2,000 gallons or less water capacity.
(H) Containers of 125 gallons water capacity
or more made after July 1, 1961, must have an approved device for liquid
evacuation. The minimum size is 3/4 inch National Pipe Thread minimum. A
plugged opening does not satisfy this requirement.
(d) Safety Devices.
(A) All safety devices must comply with the
following:
(i) All container safety relief
devices must be on the containers and have a direct link with the vapor space
of the container.
(ii) Protect
safety relief device discharge terminals against physical damage and such
discharge pipes must have loose rain caps. There can be no return bends or
restrictive pipe fittings.
(iii)
Discharge lines from two or more safety relief devices on the same unit, or
similar lines from two or more different units, may be run into a common
discharge header, if the cross-sectional area of the header is at least equal
to the sum of the crosssectional areas of the individual discharge lines, and
the setting of safety relief valves are the same.
(iv) Each storage container of more than
2,000 gallons water capacity must have a suitable pressure gage.
(v) A final stage regulator of an LP-Gas
system (excluding any appliance regulator) must have, on the low-pressure side,
a relief valve set to start to discharge within the limits in Table
8.
(vi) When a regulator or
pressure relief valve is inside a building, it and the space above the
regulator and relief valve diaphragms must vent to the outside air. The
discharge outlet must be at least 3 feet horizontally away from any opening
into the building that is below such discharge. (This does not apply to
protected individual appliance regulators.)
(B) Provide safety devices for aboveground
containers as follows:
(i) Containers above
ground of 1,200 gallons water capacity or less that may contain liquid fuel
must have a spring-loaded relief valve or valves with a rate of discharge
required by OAR
437-004-0780(3)(i)(B).
In addition to the required spring-loaded relief valve(s), you can use suitable
fuse plug(s) if their total discharge area for each container is not more than
0.25 square inches.
(ii) The fuse
plugs must melt between 208° F. and 220° F. Relief valves and fuse
plugs must have a direct link with the container's vapor space.
(iii) On a container with a water capacity
more than 125 gallons, but not more than 2,000 gallons, vent the discharge from
the safety relief valves away from the container vertically upwards and
unobstructed to prevent any impingement of escaping gas upon the container. Use
loose-fitting rain caps. There must be a way to drain condensate that may
accumulate in the relief valve or its discharge pipe.
(iv) On containers of 125 gallons water
capacity or less, the discharge from safety relief devices must be at least 5
feet horizontally away from any opening into the building below the level of
the discharge.
(v) On a container
with a water capacity more than 2,000 gallons, the discharge from the safety
relief valves must vent away from the container vertically upwards to a point
at least 7 feet above the container, and unobstructed to the open air in a way
that prevents any impingement of escaping gas upon the container. Use only
loose-fitting rain caps. Condensation inside the safety relief valve or its
discharge pipe must not make the valve inoperative. If there is a drain, there
must be a way to protect the system against impingement of flame from ignition
of any product escaping from the drain.
(e) Vaporizers. Safety devices for vaporizers
must be provided as follows:
(A) Vaporizers of
less than 1 quart total capacity, heated by the ground or the surrounding air,
need not have safety relief valves if adequate tests certified by any of the
authorities in OAR
437-004-0780(3)(b),
demonstrate that the assembly is safe without them.
(B) Vaporizers must not have fusible
plugs.
(f)
Reinstallation of containers. Containers may be reinstalled if they do not show
any evidence of harmful external corrosion or other damage. Containers
reinstalled underground, must have corrosion resistant coating in good
condition (see OAR
437-004-0780(5)(h)(D)).
Containers reinstalled above ground, must have safety devices and gaging
devices that comply with OAR
437-004-0780(5)(d)
and OAR
437-004-0780(3)(r)
respectively.
(g) Capacity of
containers. Maximum capacity for a storage container is 90,000 gallons water
capacity.
(h) Installation of
storage containers.
(A) Above ground
containers, except as in (5)(h)(G) below, must have substantial masonry or
noncombustible structural supports on firm masonry foundation.
(B) Aboveground containers have support as
follows:
(i) Horizontal containers must be on
saddles in such a manner as to permit expansion and contraction. Use structural
metal supports only with approved fire protection. There must be suitable means
of preventing corrosion on the part of the container that contacts the
foundations or saddles.
(ii)
Containers of 2,000 gallons water capacity or less may have non-fireproofed
ferrous metal supports if mounted on concrete pads or footings, and if the
distance from the outside bottom of the container shell to the concrete pad,
footing, or the ground is not more than 24 inches.
(C) Any container may have non-fireproofed
ferrous metal supports if mounted on concrete pads or footings, and if the
distance from the outside bottom of the container to the ground is not more
than 5 feet, if the container is in an isolated location.
(D) Containers may be partially buried if the
following requirements are met:
(i) The
portion of the container below the surface and for a vertical distance not less
than 3 inches above the surface of the ground is protected to resist corrosion,
and the container is protected against settling and corrosion as required for
fully buried containers.
(iii) Relief valve capacity must be as
required for aboveground containers.
(iv) Container is not subject to vehicular
damage, or has adequate protection against such damage.
(v) Filling densities must be as required for
above-ground containers.
(E) The top of buried containers must be at
least 6 inches below grade. Where an underground container might be subject to
abrasive action or physical damage due to vehicular traffic or other causes, it
must be:
(i) Not less than 2 feet below grade;
or
(ii) Otherwise protected against
such physical damage.
NOTE: It will not be necessary to cover the
portion of the container to which manhole and other connections are affixed;
however, where necessary, there must be protection against vehicular damage.
When necessary to prevent floating, containers must be securely anchored or
weighted.
(F)
(i) Containers must have a protective coating
before being placed under ground. This coating must be equivalent to hot-dip
galvanizing or to two coatings of red lead followed by a heavy coating of coal
tar or asphalt. In lowering the container into place, do not damage to the
coating. Repair any damage to the coating must before backfilling.
(ii) Containers must be on a firm foundation
(firm earth is okay) and surrounded with earth or sand firmly tamped in
place.
(G) Containers with
attached foundations (portable or semi-portable containers with suitable steel
"runners" or "skids" known in the industry as "skid tanks") must comply with
these rules subject to the following:
(i) If
they are for a given general location for a temporary period not longer than 6
months they need not have fire-resisting foundations or saddles but must have
adequate ferrous metal supports.
(ii) The outside bottom of the container
shell must not be more than 5 feet above the ground unless there are
fire-resisting supports.
(iii) The
bottom of the skids must be at least 2 inches but not more than 12 inches below
the outside bottom of the container shell.
(iv) Flanges, nozzles, valves, fittings, and
the like, having communication with the interior of the container, must have
protection against physical damage.
(v) When not permanently on fire-resisting
foundations, piping connections must be sufficiently flexible to minimize the
possibility of breakage or leakage of connections if the container settles,
moves, or is otherwise displaced.
(vi) Secure skids or lugs for attachment of
skids, to the container according to the code or rules under which it was
designed and built (with a minimum factor of safety of four) to withstand
loading in any direction equal to four times the weight of the container and
attachments when filled to the maximum permissible loaded
weight.
(H) Field welding
where necessary must be made only on saddle plates or brackets which were
applied by the manufacturer of the tank.
(I) For aboveground containers, secure
anchorage or adequate pier height must be provided against possible container
flotation wherever sufficiently high floodwater might occur.
(J) When permanently installed containers are
interconnected, compensate for expansion, contraction, vibration, and settling
of containers, and interconnecting piping. Where flexible connections are used,
they must be an approved type and must designed for a bursting pressure of at
least five times the vapor pressure of the product at 100° F. Do not use
nonmetallic hose for permanently interconnecting such containers.
(K) Container assemblies listed for
interchangeable installation above ground or under ground must conform to the
requirements for above-ground installations with respect to safety relief
capacity and filling density. For installation above ground all other
requirements for above-ground installations apply. For installation under
ground all other requirements for underground installations
apply.
(i) Protection of
container accessories. Protect valves, regulating, gaging, and other container
accessory equipment against tampering and physical damage.
(j) Drips for condensed gas. Where vaporized
gas on the low-pressure side of the system may condense to a liquid at normal
operating temperatures and pressures, there must be suitable means for
revaporization of the condensate.
(k) Damage from vehicles. Protect LP-Gas
systems from vehicle traffic.
(l)
Drains. Do not direct drains or blowoff lines into or near sewer
systems.
(o) Gas regulating and mixing equipment for
internal combustion engines. Paragraph OAR
437-004-0780(6)(h)
applies.
(6) Liquefied
petroleum gas as a motor fuel.
(a)
Application.
(A) This applies to internal
combustion engines, fuel containers, and equipment for the use of LPG as a
motor fuel on portable units including self-propelled vehicles.
(B) Paragraph OAR
437-004-0780(5)
covers fuel containers and equipment for
stationary internal combustion engines using LPG. This does not apply to
containers for transportation of liquefied petroleum gases. All of OAR
437-004-0780(3)
applies to this paragraph, unless otherwise
noted in OAR
437-004-0780(3).
(b) General.
(A) Do not fuel vehicles while passengers are
on board.
(B) Fuels industrial
trucks (including forklifts) with permanently mounted fuel tanks outdoors.
Charging equipment must comply with paragraph (8).
(C) LP-Gas fueled industrial trucks must
comply with the Standard for Type Designations, Areas of Use, Maintenance and
Operation of Powered Industrial Trucks, NFPA 505-1969.
(D) Engines on vehicles must be off while
fueling if the fueling operation involves venting to the atmosphere.
(c) Design pressure and
classification of fuel containers.
(A) Except
as in (6)(c)(B) and (C) below, containers must comply with Table 10.
(B) Fuel containers for use in industrial
trucks (including forklifts) must be either DOT containers authorized for
LP-Gas service with a minimum service pressure of 240 p.s.i.g. or minimum
Container Type 250. Under 1950 and later ASME codes, this means a 312.5p.s.i.g.
design pressure container. [Table not included. See ED. NOTE.]
(C) Containers made and maintained under DOT
specifications and regulations are acceptable fuel containers. They must
conform to all requirements of this paragraph.
(D) All container inlets and outlets except
safety relief valves and gaging devices must have labels that designate whether
they link to vapor or liquid space. Labels may be on valves.
(d) Installation of fuel
containers.
(A) Containers must be in a place
that minimize the possibility of damage. Containers in the rear of trucks and
buses, when protected by bumpers, comply. Fuel containers on passenger-carrying
vehicles must be as far from the engine as practicable. There must be a seal
between the passenger space or any space with radio equipment and the container
space to prevent direct seepage of gas to these spaces. The container
compartment must vent to the outside. If the fuel container is near the engine
or the exhaust system, shield it from direct heat.
(B) Mount all fuel containers to prevent
jarring loose, slipping, or rotating. The fastenings must withstand static
loading in any direction equal to twice the weight of the tank and attachments
when filled using a safety factor of not less than four. Only do field welding
on saddle plates, lugs or brackets, originally attached to the container by the
manufacturer.
(C) Permanently
install fuel containers on buses.
(e) Valves and accessories.
(A) Container valves and accessories must
have a rated working pressure of at least 250 p.s.i.g., and suitable for use on
a liquefied petroleum gas service.
(B) The filling connection must have an
approved double back-pressure check valve, or a positive shutoff in conjunction
with an internal back-pressure check valve. On a removable container the filler
valve may be a hand operated shutoff valve with an internal excess flow valve.
Main shutoff valves on the container on liquid and vapor lines must be readily
accessible.
(C) With the exceptions
of (D)(iii) below, filling connections with approved automatic back-pressure
check valves, and safety relief valves, all connections to containers with
openings for the flow of gas more than .055 inch must have approved automatic
excess flow valves.
(D)
Liquid-level gaging devices:
(i) Do not use
variable liquid-level gages that require the venting of fuel to the atmosphere
on fuel containers of industrial trucks (including forklifts).
(ii) On portable containers that fill
vertically and/or horizontally, the fixed liquid-level gage must show maximum
permitted filling level for both vertical and horizontal filling with the
container oriented to place the safety relief valve in communication with the
vapor space.
(iii) For containers
used only on farm tractors and charged at a point at least 50 feet from any
building, the fixed liquid-level gaging device may equal that passed by a .1200
inch opening. You do not need an excess flow valve. Mark fittings with the
restricted opening and the container they are on to show the size of the
opening.
(iv) Protect all valves
and connections on containers from damage. For farm tractors where parts of the
vehicle protect the valves and fittings, this requirement is met. On removable
containers the protection for the fittings must be permanently
attached.
(v) For systems with
removable fuel containers, there must be a way in the system to minimize the
escape of fuel when exchanging containers. Either of these methods are
acceptable:
(I) Using an approved automatic
quick-closing coupling (a type closing in both directions when uncoupled) in
the fuel line, or
(II) Closing the
valve at the fuel container and allowing the engine to run until the fuel line
is empty.
(f) Piping - including pipe, tubing, and
fittings.
(A) Pipe from fuel container to
first-stage regulator must be at least schedule 80 wrought iron or steel (black
or galvanized), brass or copper; or seamless copper, brass, or steel tubing.
Steel tubing must have a minimum wall thickness of 0.049 inch. Steel pipe or
tubing must have protection against exterior corrosion. Copper tubing must be
types K or L or equivalent with a minimum wall thickness of 0.032 inch.
Approved flexible connections may be used between container and regulator or
between regulator and gas-air mixer within the limits of approval. Do not use
aluminum pipe or tubing. For removable containers use an approved flexible
connection between the container and the fuel line.
(B) Install, brace and support all piping to
reduce to a minimum the possibility of vibration strains or wear.
(g) Safety devices.
(A) Use only spring-loaded internal type
safety relief valves on motor fuel containers.
(B) The discharge outlet from safety relief
valves must be on the outside of enclosed spaces and as far as practicable from
possible sources of ignition. It must vent upward within 45 degrees of the
vertical to prevent impingement of escaping gas on containers, or parts of
vehicles, or on vehicles in adjacent lines of traffic. Use a rain cap or other
protector to keep water and dirt from collecting in the valve.
(C) When using a discharge line from the
container safety relief valve, the line must be metallic, other than aluminum,
and may not restrict the required flow of gas from the safety relief valve.
Such discharge line must be able to withstand the pressure resulting from the
discharge of vapor when the safety relief valve is fully open. When flexibility
is necessary, use flexible metal hose or tubing.
(D) You can fill portable containers with
volumetric filling in either the vertical or horizontal position only if the
safety relief valve links with the vapor space.
(h) Vaporizers.
(A) Vaporizers and any part thereof and other
devices that may be subjected to container pressure must have a design pressure
of at least 250 p.s.i.g.
(B) Each
vaporizer must have a valve or suitable plug which will permit substantially
complete draining of the vaporizer. It must be located at or near the lowest
portion of the section occupied by the water or other heating medium.
(C) Securely fasten vaporizers to minimize
the possibility of their becoming loose.
(D) Permanently mark each vaporizer at a
visible point as follows:
(i) With the design
pressure of the fuel-containing portion in p.s.i.g.
(ii) With the water capacity of the
fuel-containing portion of the vaporizer in pounds.
(E) Devices to supply heat directly to a fuel
container must have an automatic device to cut off the supply of heat before
the pressure inside the fuel container reaches 80 percent of the start to
discharge pressure setting of the safety relief device on the fuel container.
(F) Engine exhaust gases are
acceptable as a direct source of heat supply for the vaporization of fuel if
the materials of construction of those parts of the vaporizer in contact with
exhaust gases are resistant to the corrosive action of exhaust gases and the
vaporizer system is designed to prevent excessive pressures.
(G) Vaporizers must not have fusible plugs.
(i) Gas regulating and
mixing equipment.
(A) Approved automatic
pressure reducing equipment must be between the fuel supply container and
gas-air mixer to reduce the pressure of the fuel delivered to the gas-air
mixer.
(B) An approved automatic
shutoff valve must be in the fuel system ahead of the inlet of the gas-air
mixer, to prevent flow of fuel to the mixer when the ignition is off and the
engine is not running. For industrial trucks and engines operating in buildings
other than those that exclusively house engines, the automatic shutoff valve
must operate if the engine stops. Atmospheric type regulators (zero governors)
are adequate as an automatic shutoff valve only in outdoor operation such as
farm tractors, irrigation pump engines, and on other outdoor stationary
engines.
(C) The source of the air
for combustion must be completely isolated from the passenger compartment,
ventilating system, or air conditioning system.
(j) Capacity of containers. No single fuel
container on passenger carrying vehicles can be more than 200 gallons water
capacity. No single fuel container on other vehicles normally operating on the
highway can be more than 300 gallons water capacity.
(k) Stationary engines in buildings.
Stationary engines and gas turbines in buildings, including portable engines
used instead of or to supplement stationary engines, must comply with the
Standard for the Institution and Use of Stationary Combustion Engines and Gas
Turbines, NFPA 37-1970, and OAR
437-004-0780(a), (b), and
(c).
(l) Portable engines in buildings.
(A) Only use portable engines in buildings
for emergencies, except as in OAR
437-004-0780(10).
(B) Exhaust gases must discharge outside the
building or to an area where they are not hazard.
(C) There must be sufficient air for
combustion and cooling.
(D) An
approved automatic shutoff valve must be in the fuel system ahead of the
engine, to prevent flow of fuel to the engine when the ignition is off or if
the engine stops.
(E) The capacity
of LP-Gas containers used with such engines must comply with OAR
437-004-0780(4)(e).
(m) Industrial trucks inside
buildings.
(A) LP-Gas-fueled industrial trucks
are permitted in buildings and structures.
(B) No more than two LP-Gas containers can be
on an industrial truck for motor fuel purposes.
(C) Do not leave industrial trucks unattended
near sources of ignition.
(n) Garaging LP-Gas-fueled vehicles.
(A) LP-Gas-fueled vehicles may be stored or
serviced inside garages.
(B) Keep
the shutoff valve closed on LP-Gas-fueled vehicles being repaired in garages
except when the engine must run.
(8) Liquefied
petroleum gas dispensing.
(a) Application.
This paragraph applies to storage containers, dispensing devices, and equipment
where LP-Gas is stored and dispensed into fuel tanks of motor vehicles. See OAR
437-004-0780(6)
for requirements covering use of LP-Gas as a
motor fuel. All requirements of OAR
437-004-0780(3)
apply to this paragraph unless otherwise
noted.
(b) Design pressure and
classification of storage containers. Storage containers must comply with Table
12. [Table not included. See ED. NOTE.]
(c) Container valves and accessories.
(A) A filling connection on the container
must have one of the following:
(i) A
combination back-pressure check and excess flow valve.
(ii) One double or two single back-pressure
valves.
(iii) A positive shutoff
valve, in conjunction with either:
(I) An
internal back-pressure valve; or
(II) On internal excess flow valve.
NOTE: Instead of an excess flow valve, filling
connections may have a quick-closing internal valve, that must remain closed
except during operating periods. The mechanism for such valves may have a
secondary control that causes it to close automatically in case of fire. When
using a fusible plug, its melting point must not be more than 220°
F.
(B)
A filling pipe inlet terminal not on the container must have a positive shutoff
valve in conjunction with either:
(i) A black
pressure check valve; or
(ii) An
excess flow check valve.
(C) All openings in the container except
those below must have approved excess flow check valves:
(i) Filling connections as in subdivision (A)
above.
(D) All container inlets and outlets except
those listed below must have labels to designate whether they connect with
vapor or liquid (labels may be on valves):
(i)
Safety relief valves.
(ii)
Liquid-level gaging devices.
(iii)
Pressure gages.
(E) Each
storage container must have a suitable pressure gage.
(d) Safety-relief valves.
(A) All safety-relief devices must be as
follows:
(i) On the container and directly
connected with the vapor space.
(ii) Safety-relief valves and discharge
piping must have protection against physical damage. The outlet must have
loose-fitting rain caps. There must be no return bends or restrictions in the
discharge piping.
(iii) The
discharge from two or more safety relief valves with the same pressure settings
may be run into a common discharge header. The cross-sectional area of the
header must be at least equal to the sum of the cross-sectional areas of the
individual discharges.
(iv) Safety
relief devices must not discharge in or under a building.
(B) Above ground containers must have safety
relief valves as follows:
(i) The rate of
discharge, provided by one or more valves, must be not less than in OAR
437-004-0780(3)(i)(B).
(ii) The discharge from safety relief valves
must vent to open air unobstructed and vertically in a way that prevents any
impingement of escaping gas on the container. Use loose-fitting rain caps. On a
container with a water capacity more than 2,000 gallons, the discharge from the
safety relief valves must vent away from the container vertically to a point at
least 7 feet above it. Condensation inside the relief valve or its discharge
pipe must not make the valve inoperative. If there is a drain, there must be a
way protect the container, adjacent containers, piping, or equipment against
impingement of flame from ignition of the product escaping from the
drain.
(C) Underground
containers must be provided with safety relief valves as follows:
(i) The discharge from safety-relief valves
must be piped vertically upward to a point at least 10 feet above the ground.
The discharge lines or pipes must be adequately supported and protected against
physical damage.
(ii) If no liquid
is put into a container until after it is buried and covered, the rate of
discharge of the relief valves may be reduced to not less than 30 percent of
the rate in OAR
437-004-0780(3)(j)(B).
If liquid fuel is present during installation of containers, the rate of
discharge must be the same as for above-ground containers. Such containers must
not be uncovered until emptied of liquid fuel.
(e) Capacity of liquid containers. Individual
liquid storage containers must not exceed 30,000 gallons water capacity.
(f) Installation of storage
containers.
(A)
(i) Each storage container used exclusively
in dispensing operations must comply with the following table that specifies
minimum distances to a building and groups of buildings. [Table not included.
See ED. NOTE.]
(ii) There must be a
10-foot area around containers that is free of combustibles.
(iii) The minimum separation between LP-Gas
containers and flammable liquid tanks is 20 feet and the minimum separation
between a container and the centerline of the dike is 10 feet.
(iv) LP-Gas containers near flammable liquid
containers must have dikes, diversion curbs, or grading to protect against the
flow or accumulation of flammable liquids.
(v) LP-Gas containers must not be within
diked areas for flammable liquid containers.
(vi) Do field welding on saddle plates or
brackets applied by the container manufacturer.
(vii) Where flexible connections are used,
they must be approved type and have a bursting pressure of not less than five
times the vapor pressure of the product at 100° F. Do not use nonmetallic
hose for interconnecting such containers.
(viii) Where there may be a high water table
or flood conditions there must be protection against container
flotation.
(B) Above
ground containers must comply with this subdivision.
(i) Containers may be horizontal or
vertical.
(ii) Unless protected by
location, there must be protective barriers around containers. Do not service
vehicles within 10 feet of containers.
(iii) Container foundations must be masonry
or other noncombustible material. Containers must be on saddles that permit
expansion and contraction.
(C) Underground containers must be installed
in accordance with this subdivision.
(i)
Containers must be given a protective coating before being placed under ground.
This coating must be equivalent to hot-dip galvanizing or to two coatings of
red lead followed by a heavy coating of coal tar or asphalt. In lowering the
container into place, care must be exercised to minimize abrasion or other
damage to the coating. Damage to the coating must be repaired before
back-filling.
(ii) Containers must
be set on a firm foundation (firm earth may be used) and surrounded with earth
or sand firmly tamped in place. Backfill should be free of rocks or other
abrasive materials.
(iii) A minimum
of 2 feet of earth cover must be provided. Where ground conditions make
compliance with this requirement impractical, equivalent protection against
physical damage must be provided. The portion of the container to which manhole
and other connections are attached need not be covered. If the location is
subjected to vehicular traffic, protect containers by a concrete slab or other
cover adequate to prevent the weight of a loaded vehicle imposing concentrated
direct loads on the container shell.
(g) Protection of container fittings. Valves,
regulators, gages, and other container fittings must have protection against
tampering and physical damage.
(h)
Transport truck unloading point. The filling pipe inlet terminal must not be in
a building nor within 10 feet of any building or driveway. It must be protected
against physical damage.
(i)
Piping, valves, and fittings.
(A) Piping may
be underground, aboveground, or a combination of both.
(B) Piping beneath driveways must have
protection from vehicle damage.
(C)
Piping must be wrought iron or steel (black or galvanized), brass or copper
pipe; or seamless copper, brass, or steel tubing and suitable for a minimum
pressure of 250 p.s.i.g. Pipe joints may be screwed, flanged, brazed, or
welded. Do not use aluminum alloy piping or tubing.
(D) All shutoff valves (liquid or gas) must
be suitable for liquefied petroleum gas service and designed for not less than
the maximum anticipated operating pressure. Valves that may experience
container pressure must have a rated working pressure of at least 250
p.s.i.g.
(E) All materials used for
valve seats, packing, gaskets, diaphragms, etc., must be resistant to the
action of LP-Gas.
(F) Fittings must
be steel, malleable iron, or brass with a minimum working pressure of 250
p.s.i.g. Do not use cast iron pipe fittings.
(G) After assembly, test all piping to assure
it is free of leaks at not less than normal operating pressures.
(j) Pumps and accessories. All
pumps and accessory equipment must be suitable for LP-Gas service, and designed
for not less than the maximum anticipated operating pressure. Accessories must
have a minimum rated working pressure of 250 p.s.i.g. Positive displacement
pumps must have suitable pressure actuated bypass valves permitting flow from
pump discharge to storage container or pump suction.
(k) Dispensing devices.
(A) Meters, vapor separators, valves, and
fittings in the dispenser must be suitable for LP-Gas service and have a
minimum working pressure of 250 p.s.i.g.
(B) Vent LP-Gas in a dispensing device to a
safe location.
(C) Pumps used to
transfer LP-Gas must allow control of the flow and prevent leakage or
accidental discharge. There must be a way outside the dispensing device to shut
off the power in case of fire or accident.
(D) A manual shutoff valve and an excess flow
check valve must be downstream of the pump and ahead of the dispenser
inlet.
(E)
(i) Dispensing hose must be resistant to the
action of liquid LP-Gas and have a minimum bursting pressure of 1,250
p.s.i.g.
(ii) An excess flow check
valve or automatic shutoff valve must be at the terminus of the liquid line at
the point of attachment of the dispensing hose.
(F)
(i)
LP-Gas dispensing devices must be at least 10 feet from above ground storage
containers more than 2,000 gallons water capacity. The dispensing devices must
be at least 20 feet from any building (not including canopies), basement,
cellar, pit, or line of adjoining property that may be developed and not less
than 10 feet from sidewalks, streets, or thoroughfares. No drains or blowoff
lines may discharge into or near to the sewer systems used for other
purposes.
(ii) LP-Gas dispensing
devices must be on a concrete foundation or as part of a complete storage and
dispensing assembly mounted on a common base, and must be adequately protected
from physical damage.
(iii) LP-Gas
dispensing devices may not be in a building except that they may be under a
weather shelter or canopy if it is not enclosed on more than two sides. If the
enclosing sides are next to each other, the area must have proper
ventilation.
(G) The
dispensing of LP-Gas into the fuel container of a vehicle must be done by a
competent attendant who stays at the LP-Gas dispenser during the entire
transfer operation.
(l)
Smoking. There must be no smoking on the driveway of dispensing facilities or
transport truck unloading areas. Post signs prohibiting smoking in places
easily seen by facility users.
(m)
Motors. The motors of all vehicles being fueled must be off during the fueling
operations.
(o) Fire protection. Each dispensing facility
must have at least one approved portable fire extinguisher with at least an
8-B, C, rating.